Study of the physico-thermomechanical properties of the Ti-4.25Al-2V dispersion-hardened metal ceramics with SiC addition manufactured by the direct laser growing
Authors: Magidov I.S., Mikhailovskiy K.V., Shalnova S.A., Klimova-Korsmik O.G. | Published: 02.06.2025 |
Published in issue: #6(783)/2025 | |
Category: Aviation, Rocket and Technology | Chapter: Aircraft Strength and Thermal Modes | |
Keywords: direct laser growing, additive technologies, metal ceramics, dispersion hardening, characteristics mathematical simulation |
Development of the additive technologies application in metals envisages an increasing interest in research aimed at improving functional characteristics of the aircraft parts. One of the main approaches is addition of the ceramic particles (oxide, carbide and nitride ceramics) to the metal powders and development of the technological modes. The paper presents results of the conducted research to forecast physical and mechanical characteristics of the dispersion-hardened composite material manufactured using the direct laser growing technology. The research object is the Ti-4.25Al-2V titanium alloy with the addition of 1% SiC ceramic particles. The paper considers a multiscale approach to simulation at the micro- and macro-levels. At the micro-level, a representative element of the dispersion-hardened composite material volume is constructed taking into account the SiC particles shape to forecast the rigidity and strength characteristics, including their dependence on the temperature. At the macro-level, numerical simulation is applied to study the features of plastic deformation and fracture of the samples made of the Ti-4.25Al-2V titanium alloy with addition of the 1 % SiC ceramic particles produced using the direct laser growing technology. Simulation is performed using the ANSYS and MSC.Digimat commercial software packages. The paper shows that addition of the SiC particles leads to an increase in the alloy physical and mechanical properties, including those at the temperatures of up to 450 °C. Simulation results are in good agreement with the experimental data. The error in forecasting the tensile elastic modulus is 5 %, and the tensile strength is 8%. The proposed approach in forecasting physical and mechanical characteristics of the dispersion-hardened composite material made of the Ti-4.25Al-2V titanium alloy with addition of the 1 % SiC ceramic particles could also be of interest in studying the other metal-matrix composite materials manufactured using the direct laser growing technology.
EDN: LDBHWI, https://elibrary/ldbhwi
References
[1] Carroll B., Palmer T., Beese A. Anisotropic tensile behavior of Ti–6Al–4V components fabricated with directed energy deposition additive manufacturing, Acta Mater., 2015, vol. 87, pp. 309–320, doi: https://doi.org/10.1016/j.actamat.2014.12.054
[2] Pinkerton A. Lasers in additive manufacturing. Opt. Laser Technol., 2016, vol. 78-A, pp. 25–32, doi: https://doi.org/10.1016/j.optlastec.2015.09.025
[3] Kumar M., Chohan J.S. The role of additive manufacturing for biomedical applications: a critical review. J. Manuf. Process., 2021, vol. 64, no. 5, pp. 828–850, doi: https://doi.org/10.1016/j.jmapro.2021.02.022
[4] Wrobel R., Scholes B., Hussein A. et al. A metal additively manufactured (MAM) heat exchanger for electric motor thermal control on a high-altitude solar aircraft—experimental characterization. Therm. Sci. Eng. Prog., 2020, vol. 19, art. 100629, doi: https://doi.org/10.1016/j.tsep.2020.100629
[5] Promakhov V.V., Zhukov A.S., Vorozhtsov A.B. et al. Structure and mechanical properties of 3D-printed ceramic specimens. Russ. Phys. J., 2019, vol. 62, no. 5, pp. 876–881, doi: https://doi.org/10.1007/s11182-019-01790-0
[6] Krakhmalev P., Yadroitsev I. Microstructure and properties of intermetallic composite coatings fabricated by selective laser melting of Ti–SiC powder mixtures. Intermetallics, 2014, vol. 46, pp. 147–155, doi: https://doi.org/10.1016/j.intermet.2013.11.012
[7] Goldshteyn M.I., Litvinov V.S., Bronfin B.M. Metallofizika vysokoprochnykh splavov [Metallophysics of high-strength alloys]. Moscow, Metallurgiya Publ., 1986. 310 p. (In Russ.).
[8] Hosford W.F. Mechanical behavior of materials. Cambridge University Press, 2005. 425 p.
[9] Bistrova Y.A., Shirokina E.A., Mendagaliev R. et al. Research of mechanical properties of cold resistant steel 09CrNi2MoCu after direct laser deposition. Key Eng. Mater., 2019, vol. 822, pp. 418–424, doi: https://doi.org/10.4028/www.scientific.net/KEM.822.418
[10] Stasa F.L. Applied finite element analysis for engineers. Holt, Rinehart & Winston, 1985. 657 p.
[11] Moaveni S. Finite element analysis. Pearson, 2014. 936 p.
[12] ASTM E21-20. Standard test methods for elevated temperature tension tests of metallic materials. Vol. 03.01, doi: https://doi.org/10.1520/E0021-20
[13] Hirsch P., Marianne J., Leipold D. et al. Numerical simulation and experimental validation of hybrid injection molded short and continuous fiber-reinforced thermoplastic composites. Polymers, 2021, vol. 13, no. 21, art. 3846, doi: https://doi.org/10.3390/polym13213846
[14] Ivanov S., Gushchina M., Artinov A. et al. Effect of elevated temperatures on the mechanical properties of a direct laser deposited Ti-6Al-4V. Materials, 2021, vol. 14, no. 21, art. 6432, doi: https://doi.org/10.3390/ma14216432
[15] Shalnova S.A., Volosevich D.V., Sannikov M.I. et al. Direct energy deposition of SiC reinforced Ti–6Al–4V metal matrix composites: structure and mechanical properties. Ceram. Int., 2022, vol. 48, no. 23-A, pp. 35076–35084, doi: https://doi.org/10.1016/j.ceramint.2022.08.097