Studying the metal-polymeric compounds adhesive strength at separation
Authors: Koryagin S.I., Sharkov O.V., Velikanov N.L. | Published: 28.05.2024 |
Published in issue: #6(771)/2024 | |
Category: Mechanics | Chapter: Solid Mechanics | |
Keywords: normal stress, adhesive composition, adhesive layer thickness, polymerization time, surface roughness, material destruction |
The experimental method was introduced to establish the influence of structural and technological factors on strength of the metal-polymer materials obtained by gluing. St5ps steel, T-11-GVS-9 fiberglass, VAK-A and Sprut-Plus adhesives were used in manufacture of the experimental samples. Surface roughness, adhesive layer thickness, polymerization time and operation temperature were selected as factors influencing the strength. Minimum normal stress was determined, at which the polymer material destruction started. The UTS-110M machine was used in testing. Experiments were conducted at the adhesion layer thickness of 0.5...2.5 mm, temperature of 20...200°C, polymerization period of 0.5...96 hours and surface roughness of 40, 100, 200, 320 and 400 mcm. Analysis of the experimental data showed that the separation stress was increasing with an increase in the surface roughness. The adhesive layer growing thickness by 5 times led to a decrease in strength by 1.35...1.64 times. The highest adhesive strength corresponded to the polymer layer thickness of 0.5...1.5 mm. It was established that the metal-polymer material strength decreased with an increase in the test temperature by 1.54 times. An increase in the internal stresses was observed in the adhesive during the curing period (from 10 to 24 hours). With the increasing polymerization period, internal stresses practically were not increasing, but were stabilizing.
EDN: YJIEND, https://elibrary/yjiend
References
[1] Pechenyuk V.S., Popov Yu.I. Conceptual design of the wing or fuselage structure of a mainline aircraft made of metal-polymer composite materials. Vestnik PNIPU. Aerokosmicheskaya tekhnika [Bulletin of the Perm National Research Polytechnic University. Aerospace Engineering], 2021, no. 64, pp. 74–82, doi: https://doi.org/10.15593/2224-9982/2021.64.08 (in Russ.).
[2] Antipov V.V., Kurs M.G., Girsh R.I. et al. Climatic field tests of sial type metal-polymer composition materials in marine climate. Aviatsionnye materialy i tekhnologii [Aviation Materials and Technologies], 2019, no. 4, pp. 56–64, doi: https://doi.org/10.18577/2071-9140-2019-0-4-56-64 (in Russ.).
[3] Stolyankov Yu.V., Antyufeeva N.V., Raskutin A.E. et al. A possibility of the development of metal-polymeric composite material with the usage of amorphous metal alloys. Kompozity i nanostruktury [Composites and Nanostructures], 2014, vol. 6, no. 1, pp. 25–31. (In Russ.).
[4] Delmonte J. Metal-polymer composites. Springer, 2013. 264 p.
[5] Hsissou R., Seghiri R., Benzekri Z. et al. Polymer composite materials: f comprehensive review. Compos. Struct., 2021, vol. 262, art. 113640, doi: https://doi.org/10.1016/j.compstruct.2021.113640
[6] Chiew C., Malakooti M.H. A double inclusion model for liquid metal polymer composites. Compos. Sci. Technol., 2021, vol. 208, art. 108752, doi: https://doi.org/10.1016/j.compscitech.2021.108752
[7] Koh A., Sietins J., Slipher G. et al. Deformable liquid metal polymer composites with tunable electronic and mechanical properties. J. Mater. Res., 2018, vol. 33, no. 17, pp. 2443–2453, doi: https://doi.org/10.1557/jmr.2018.209
[8] Gorbatkina Yu.A., Ivanova-Mumzhieva V.G. Adgeziya modifitsirovannykh epoksidov k voloknam [Adhesion of modified epoxides to fibres]. Moscow, TonusPress Publ., 2018. 216 p. (In Russ.).
[9] Ilina V.N., Gafarova V.A., Bugay D.E. et al. Adhesive and cohesive strength of composite material with carbon fillers for sealing crack. Neftegazovoe delo [Petroleum Engineering], 2021, vol. 19, no. 6, pp. 124–133, doi: https://doi.org/10.17122/ngdelo-2021-6-124-133 (in Russ.).
[10] Borodulin A.S., Maltsev V.V., Bertaeva A.A. et al. Method for evaluation of adhesive strength of "elementary fiber-epoxy matrix" system. Klei. Germetiki. Tekhnologii [Adhesives. Sealants. Technologies], 2022, no. 5, pp. 32–38. (In Russ.).
[11] Stukach A.V., Dintser A.I. Investigation of the adhesive strength of polymers. Trudy Krylovskogo gosudarstvennogo nauchnogo tsentra [Transactions of the Krylov State Research Centre], 2021, no. S1, pp. 338–340, doi: https://doi.org/10.24937/2542-2324-2021-1-S-I-338-340 (in Russ.).
[12] Shang X., Marques E.A.S., Machado J.J.M. et al. Review on techniques to improve the strength of adhesive joints with composite adherends. Compos. B. Eng., 2019, vol. 77, art. 107363, doi: https://doi.org/10.1016/j.compositesb.2019.107363
[13] Koryagin S.I., Sharkov O.V., Velikanov N.L. Calculation and experimental technique for determining the damping properties of composite materials. Mater. Sci. Forum, 2018, vol. 938, pp. 46–53, doi: https://doi.org/10.4028/www.scientific.net/MSF.938.46
[14] Aradhana R., Mohanty S., Nayak S.K. High performance epoxy nanocomposite adhesive: Effect of nanofillers on adhesive strength, curing and degradation kinetics. Int. J. Adhes. Adhes., 2018, vol. 84, pp. 238–249, doi: https://doi.org/10.1016/j.ijadhadh.2018.03.013
[15] Pruksawan S., Lambard G., Samitsu S. et al. Prediction and optimization of epoxy adhesive strength from a small dataset through active learning. Sci. Technol. Adv. Mater., 2019, vol. 20, no. 1, pp. 1010–1021, doi: https://doi.org/10.1080/14686996.2019.1673670
[16] Lyubimyy N.S., Chepchurov M.S., Averchenkova E.E. Provide the required surface roughness products from metallopolymers filled with aluminum at processing grinding. Vestnik Belgorodskogo gosudarstvennogo tekhnologicheskogo universiteta im. V.G. Shukhova [Bulletin of Belgorod State Technological University n.a. V.G. Shukhov], 2017, no. 1, pp. 162–169, doi: https://doi.org/10.12737/23799 (in Russ.).
[17] Korneev A.A., Lyubimova A.S., Shilov N.V. Investigation of the influence of surface roughness on the strength of the joint obtained with the use of metal-polymer composite materials. Elektrotekhnicheskie i informatsionnye kompleksy i sistemy [Electrical and data processing facilities and systems], 2012, vol. 8, no. 2, pp. 54–56. (In Russ.).
[18] Vasilev V.I., Ovsyannikov V.E., Ziganshin R.A. et al. Peculiar features of formation of surface roughness profile upon mechanicalp of iron parts of handling machines after diffusion alloying. International Journal of Mechanical Engineering and Technology, 2018, vol. 9, no. 3, pp. 1061–1067.
[19] Protasenya T.A., Kren A.P., Matsulevich O.V. Influence of the thickness of the cured layer of photopolymer resin during SLA-printing technology on the elastic and strength characteristics of polymeric products of additive production. Izvestiya Natsionalnoy akademii nauk Belarusi. Seriya fiziko-tekhnicheskikh nauk [Proceedings of the National Academy of Sciences of Belarus, Physical-Technical Series], 2022, vol. 67, no. 1, pp. 17–26, doi: https://doi.org/10.29235/1561-8358-2022-67-1-17-26 (in Russ.).
[20] Singh L., Ludovice P.J., Henderson C.L. Influence of molecular weight and film thickness on the glass transition temperature and coefficient of thermal expansion of supported ultrathin polymer films. Thin Solid Films, 2004, vol. 449, no. 1–2, pp. 231–241, doi: https://doi.org/10.1016/S0040-6090(03)01353-1
[21] Drachev K.A., Kazarbin A.V., Rimlyand V.I. Study of changes in the mechanical and acoustic properties of epoxy resins under long-time polymerization. Zavodskaya laboratoriya. Diagnostika materialov [Industrial laboratory. Diagnostics of materials], 2023, vol. 89, no. 4, pp. 63–70, doi: https://doi.org/10.26896/1028-6861-2023-89-4-63-70 (in Russ.).
[22] Rusakov S.V., Gilev V.G. To estimate the curing time of epoxy oligomer during nonisothermal polymerization process. Vestnik Permskogo universiteta. Fizika [Bulletin of Perm University. Physics], 2021, no. 3, pp. 30–36, doi: https://doi.org/10.17072/1994-3598-2021-3-30-36 (in Russ.).
[23] Lin H.-N., Peng T.-Y., Kung Y.-R. et al. Effects of the methyl methacrylate addition, polymerization temperature and time on the MBG@PMMA core-shell structure and its application as addition in electrospun composite fiber bioscaffold. Ceram. Int., 2023, vol. 49, no. 5, pp. 7630–7639, doi: https://doi.org/10.1016/j.ceramint.2022.10.243
[24] Ahmad A.L., Ooi B.S. Properties–performance of thin film composites membrane: Study on trimesoyl chloride content and polymerization time. J. Membr. Sci., 2005, vol. 255, no. 1–2, pp. 67–77, doi: https://doi.org/10.1016/j.memsci.2005.01.021
[25] Lochab B., Monisha M., Amarnath N. et al. Review on the accelerated and low-temperature polymerization of benzoxazine resins: addition polymerizable sustainable polymers. Polymers, 2021, vol. 13, no. 8, art. 1260, doi: https://doi.org/10.3390/polym13081260
[26] Sytov V.A., Vettegren V.I., Sytov V.V. Temperature dependencies tensile strength connections of steel 3 on base epoxy rubbers. Izvestiya SPbGTI (TU) [Bulletin of St PbSIT(TU)], 2013, no. 21, pp. 102–105. (In Russ.).
[27] Zinovyev V.E., Kharlamov P.V. Influence of microcracks, latent defects and residual tension of the polymeric glue layer on its destruction. Fundamentalnye issledovaniya [Fundamental Research], 2015, no. 12–1, pp. 37–42. (In Russ.).
[28] Ponomarenko L.V., Kantieva E.V., Fazliakhmetova A.R. A study of the influence of the filler urea-formaldehyde resins on the internal stress in the cured adhesive. Aktualnye napravleniya nauchnykh issledovaniy XXI veka: teoriya i praktika [Current directions of scientific research of the XXI century: theory and practice], 2018, vol. 6, no. 4, pp. 91–95. (In Russ.).
[29] Varankina G.S., Rusakov D.S. Studies on internal stresses within glue Joints in glued wooden structures. Polym. Sci. Ser. D, 2022, vol. 15, no. 3, pp. 370–373, doi: https://doi.org/10.1134/S1995421222030339
[30] Legrand V., TranVan L., Jacquemin F. et al. Moisture-uptake induced internal stresses in balsa core sandwich composite plate: modeling and experimental. Compos. Struct., 2015, vol. 119, pp. 355–364, doi: https://doi.org/10.1016/j.compstruct.2014.09.012
[31] Koryagin S.I., Sharkov O.V., Velikanov N.L. Estimation of crack resistance of polymer coatings used at the repair of ship structures. Morskie intellektualnye tekhnologii [Marine Intellectual Technologies], 2019, no. 2, vol. 2, pp. 39–44. (In Russ.).
[32] Pritykin L.N., Dranovskny M.G., Porkmeyan Kh.R. Klei i ikh primenenie v elektrotekhnike [Adhesives and their application in electrical engineering]. Moscow, Energoizdat Publ., 1983. 136 p. (In Russ.).
[33] Kosenko E.A., Nigmetzyanov R.I., Kostrykin V.V. Selection substantiation of mechanical treatment method of machine part surfaces to be glued with metal-filled adhesive compounds. Remont. Vosstanovlenie. Modernizatsiya [Repair, Reconditioning, Modernization], 2021, no. 7, pp. 30–35. (In Russ.).
[34] Fomin A.A., Gusev V.G., Timerbaev N.F. The processing of the profile surface of the work-pieces, characterized by low rigidity. Solid State Phenom., 2020, vol. 299, pp. 852–860, doi: https://doi.org/10.4028/www.scientific.net/SSP.299.852
[35] Vartanov M.V., Vlasov A.I. Influence of thickness of glutinous layer on strength of connections body panels of cars. Sborka v mashinostroenii, priborostroenii [Assembling in Mechanical Engineering and Instrument Making], 2008, no. 12, pp. 21–23. (In Russ.).
[36] Kostin V., Nasonov F., Zinin A. Influence of adhesive bond line thickness on joint strength of composite aircraft structures. J. Phys.: Conf. Ser., 2021, vol. 1925, art. 012070, doi: https://doi.org/10.1088/1742-6596/1925/1/012070
[37] Gorbatkina Y.A., Gorbunova I.Y., Kerber M.L. Change of adhesion properties of epoxy oligomer modified by polyarylene ether ketone in the process of curing. Polym. Sci. Ser. D, 2011, vol. 4, pp. 95–101, doi: https://doi.org/10.1134/S1995421211020079