Computational, theoretical and experimental study of the working medium flow regimes in the gate valve internal bypasses
Authors: Muftakhov V.Z., Chinyayev I.R., Fominykh A.V., Chernyshev A.V. | Published: 08.08.2023 |
Published in issue: #8(761)/2023 | |
Category: Mechanical Engineering and Machine Science | Chapter: Hydraulic Machines, Vacuum, Compressor Technology, Hydraulic and Pneumatic Systems | |
Keywords: pipeline fittings, internal bypass, numerical simulation, hydraulic characteristics |
Demand is growing in technological lines of the oil and gas industry for stop-control valves that provide the required throughput characteristic at the pressure drop of 25 MPa or more. Compared to valves, the gate valves have the lower resistance coefficient in the open position. Slide stop-control devices are widely used as the stop-control valves. The most important problems that arise in designing such devices include determination of the hydraulic and cavitation characteristics and of the specific pressure at the gate. Internal bypass introduction in the control valves makes it possible to increase regulation accuracy at the high pressure drops, and using it in the gate valves to reduce forces in displacement of the stop-control elements and specific pressure at the gate when opening/closing, as well as to determine the point of the cavitation bubbles collapse in the flow. A method for calculating hydraulic characteristics of the bypass and a method for determining its throughput characteristics on the basis of computational and theoretical research using the modern engineering analysis system are proposed.
References
[1] Morits M. Import substitution summary: expanding production possibilities. Vestnik armaturostroitelya, 2022, no. 6, pp. 62–64. (In Russ.).
[2] Druzina I. Expert opinion on the market of pipeline valves. Vestnik armaturostroitelya, 2022, no. 6, pp. 56–57. (In Russ.).
[3] Afanasyeva O.V., Bakulina A.A., Korkunov S.B. Prospects for Russian valve building in modern economic conditions. Gazovaya promyshlennost [Gas Industry], 2020, no. 6, pp. 70–73. (In Russ.).
[4] Chinyaev I.R., Shanaurin A.L., Fominykh A.V. Upravlenie potokami zhidkostey i gazov. Chast 1. Shibernye zaporno-reguliruyushchie ustroystva [Management of liquid and gas flows. Part 1. Shiber locking-regulating devices]. Kurgan, Izd-vo KGU Publ., 2022. 248 p. (In Russ.).
[5] Sukhov S.A. Increasing the efficiency of fluid flow regulation based on improving the design of slide gate valves. Armaturostroenie, 2014, no. 1, pp. 36–39. (In Russ.).
[6] Vlasyuk P.E., Chernyshev A.V., Chinyaev I.R. et al. Calculation of throughput capacity of slide gate valves for process lines in oil and gas production industry. Truboprovodnaya armatura i oborudovanie, 2022, no. 2, pp. 37–39. (In Russ.).
[7] Malov D.A., Chernyshev A.V. Increase in flow capacity and control range of the gate valve. Truboprovodnaya armatura i oborudovanie, 2023, no. 1, pp. 25–27. (In Russ.).
[8] Bykova T.A., Danilkin E.A., Sheremet M.A. [Modelling of single-seat control valve operation in the Ansys package]. Tr. 6-y ross. nats. konf. po teploobmenu [Proc. 6th Russ. National Conf. on Heat Exchange]. Moscow, MEI Publ., 2014, pp. 44–47. (In Russ.).
[9] Ignatyeva T.Yu., Gorobchenko S.L., Kovalev D.A. Model of control valve behaviour. Truboprovodnaya armatura i oborudovanie, 2023, no. 1, pp. 12–17 (In Russ.).
[10] Fominykh A., Chinyaev I., Telminov A. et al. Development of a method for determining the specific pressures on the sealing fields of slide valves. AIP Conf. Proc., 2021, 2022, vol. 2503, no. 1, art. 050062, doi: https://doi.org/10.1063/5.0099962
[11] Zaslavskiy G.A., Ryazanov V.A., Sukhov S.A. et al. Zaporno-reguliruyushchee ustroystvo [Shutoff-control device]. Patent RU 2586958. Appl. 21.11.2014, publ. 10.06.2016. (In Russ.).
[12] Chinyaev I.R., Fominykh A.V., Poshivalov E.A. et al. The throughput ability of shutoff and control valves. Ekspozitsiya neft gaz [Exposition Oil & Gas], 2015, no. 2, pp. 38–42. (In Russ.).
[13] Idelchik I.E. Spravochnik po gidravlicheskim soprotivleniyam [Handbook on hydraulic resistances]. Moscow, Mashinostroenie Publ., 1992. 671 p. (In Russ.).
[14] Wu H., Li J.Y., Gao Z.X. Flow Characteristics and stress analysis of a parallel gate valve. Processes, 2019, vol. 7, no. 11, art. 803, doi: https://doi.org/10.3390/pr7110803
[15] Liu P., Liu Y., Huang Z. et al. Design optimization for subsea gate valve based on combined analyses of fluid characteristics and sensitivity. J. Pet. Sci. Eng., 2019, vol. 182, art. 106277, doi: https://doi.org/10.1016/j.petrol.2019.106277
[16] GOST 34437–2018. Armatura truboprovodnaya. Metodika eksperimentalnogo opredeleniya gidravlicheskikh i kavitatsionnykh kharakteristik [State standard GOST 34437-2018. Pipeline valves. Technique of the experimental determination of hydraulic and cavitation characteristics]. Moscow, Standartinform Publ., 2018. 41 p. (In Russ.).