Improving flow path of the axial screw stages using the multiphase coefficients
| Authors: Trulev A.V., Timushev S.F., Lomakin V.O., Shmidt E.M., Klipov A.V. | Published: 16.09.2025 |
| Published in issue: #9(786)/2025 | |
| Category: Mechanical Engineering and Machine Science | Chapter: Hydraulic Machines, Vacuum, Compressor Technology, Hydraulic and Pneumatic Systems | |
| Keywords: axial screw stages, multiphase stages, gas-liquid mixture, relative slip velocity, local static pressure coefficient, local multiphase velocity coefficient |
The paper proposes the refined coefficients and ratios of the geometric dimensions that form the basis of a methodology making it possible to design and develop the high-pressure multiphase stages operating on water and gas-liquid mixture. All the coefficients used in the methodology for computing the new multiphase stages flow path are derived for a stage operating on the clean working fluid without gas. Coefficients applied to assess the multiphase stage operation on a gas-liquid mixture are informative in nature. The paper shows that two parameters should be known to design and develop a new multiphase stage; they include the local static pressure coefficient and the local multiphase velocity coefficient. The first coefficient determines the recommended pressure drop at the local section boundaries; the second coefficient determines detailed distribution of the flow path geometric parameters inside this section. Both coefficients are making it possible to compute the impeller flow path geometric dimensions. The paper presents recommendations for selecting values of the coefficients used in design and development of new multiphase axial screw stages. It provides an example of design and development of a new high-pressure multiphase axial screw stage operating on pure liquid and gas-liquid mixture.
EDN: SUIDCL, https://elibrary/suidcl
References
[1] Drozdov A.N. Tekhnologiya i tekhnika dobychi nefti pogruzhnymi nasosami v oslozhnennykh usloviyakh [Technology and technique of oil production by submergible pumps in the complicated conditions]. Moscow, MAKS Press Publ., 2008. 309 p. (In Russ.).
[2] Dengaev A.V. Povyshenie effektivnosti ekspluatatsii skvazhin pogruzhnymi tsentrobezhnymi nasosami pri otkachke gazozhidkostnykh smesey [Increase of well operation efficiency by submersible centrifugal pumps during pumping of gas-liquid mixtures]. Moscow, RGU nefti i gaza im. I.M. Gubkina Publ., 2005. 212 p. (In Russ.).
[3] Ageev Sh.R., Grigoryan E.E., Makienko G.P. Rossiyskie ustanovki lopastnykh nasosov dlya dobychi nefti i ikh primenenie [Russian installations of vane pumps for oil production and their application]. Perm, Press-Master Publ., 2007. 645 p. (In Russ.).
[4] Vakhitova R.I., Saracheva D.A., Urazakov D.R. et al. Povyshenie effektivnosti raboty pogruzhnykh elektrotsentrobezhnykh ustanovok pri dobyche nefti s vysokim gazosoderzhaniem [Improving the efficiency of submersible electric centrifugal units in oil production with high gas content.]. Almetyevsk, AGNI Publ., 2019. 104 p. (In Russ.).
[5] Mishchenko I.T. Skvazhinnaya dobycha nefti [Borehole oil production]. Moscow, Neft i gaz Publ., 2003. 816 p. (In Russ.).
[6] Trulev A.V., Loginov V.F., Gorbunov S.I. et al. Razrabotka i opytno-promyshlennoe vnedrenie pogruzhnykh UETsN kontseptualno novoy konstruktsii dlya ekspluatatsii malodebitnykh skvazhin s vysokim soderzhaniem svobodnogo gaza i mekhanicheskikh primesey [Development and test output introduction of ESP of conceptually new construction for exploitation of low-debit well with high content free gas and mechanical impurities]. V: Sbornik rabot laureatov Mezhdunarodnogo konkursa nauchno-tekhnicheskikh i innovatsionnykh razrabotok, napravlennykh na razvitie toplivno-energeticheskoy i dobyvayushchey otrasli [In: Collection of works by laureates of the international contest of scientific, technical and innovative developments aimed at the development of fuel and energy and extractive industry]. Moscow, Format Publ., 2019, pp. 307–310. (In Russ.).
[7] Trulev A.V., Timushev S.F., Shmidt E.M. Features of ESP gas separator bench tests for oil production purposes. Neft. Gaz. Novatsii, 2020, no. 7, pp. 62–69. (In Russ.).
[8] Trulev A.V., Timushev S.F., Lomakin V.O. Conceptual features of the method of bench testing of gas separators for submersible electric centrifugal pumps for oil production. Nasosy. Turbiny. Sistemy [Pumps. Turbines. Systems], 2020, no. 2, pp. 11–27 (In Russ.).
[9] Trulev A.V., Timushev S.F., Lomakin V.O. et al. Problems and ways to solve the development of heavy oil fields with complex geological conditions. Neft. Gaz. Novatsii, 2020, no. 2, pp. 55–60. (In Russ.).
[10] Trulev A.V., Timushev S.F., Lomakin V.O. et al. Improving the multiphase stages flow path using the multiphase coefficient of the discrete particles relative speed. Izvestiya vysshikh uchebnykh zavedeniy. Mashinostroenie [BMSTU Journal of Mechanical Engineering], 2023, no. 9, pp. 72–87, doi: http://dx.doi.org/10.18698/0536-1044-2023-9-72-87 (in Russ.).
[11] Musinskiy A.N. Razrabotka i issledovanie vikhrevykh gazoseparatorov dlya vysokodebitnykh skvazhin. Diss. kand. tech. nauk [Development and research of vortex gas separators for high-yield wells. Kand. tech. sci. diss.]. Perm, PNIPU Publ., 2021. 172 p. (In Russ.).
[12] Trulev A., Verbitsky V., Timushev S.F. et al. Electrical submersible centrifugal pump units of the new generation for the operation of marginal and inactive wells with a high content of free gas and mechanical impurities. IOP Conf. Ser.: Mater. Sci. Eng., 2019, vol. 492, art. 012041, doi: https://doi.org/10.1088/1757-899X/492/1/012041
[13] Trulev A., Timushev S.F., Lomakin V. Conceptual features of improving the flow-through parts of gas separators of submersible electric pumps systems for the production of formation fluid in order to improve the separating properties, energy efficiency and reliability. IOP Conf. Ser.: Mater. Sci. Eng., 2020, vol. 779, art. 012036, doi: https://doi.org/10.1088/1757-899X/779/1/012036
[14] Trulev A., Kayuda M., Timushev S.F. et al. Conceptual features for improving the flow part of the multiphase stages of ESP submersible plants for small and medium feeds for extracting stratal liquid with a high free gas content. IOP Conf. Ser.: Mater. Sci. Eng., 2020, vol. 779, art. 012042, doi: https://doi.org/10.1088/1757-899X/779/1/012042
[15] Cheremushkin V., Lomakin V., Kalin N. et al. Development and research of a borehole centrifugal pump stage. IOP Conf. Ser.: Mater. Sci. Eng., 2020, vol. 779, art. 012055, doi: https://doi.org/10.1088/1757-899X/779/1/012055
[16] Pfleiderer C. Die Kreiselpumpen f?r Fl?ssigkeiten und Gase. Springer, 1961. 622 p. (Russ. ed.: Lopatochnye mashiny dlya zhidkostey i gazov. Moscow, Mashgiz Publ., 1960. 683 p.)
[17] Lomakin V.O., Kuleshova M.S., Bozh’eva S.M. Numerical modeling of liquid flow in a pump station. Power Technol. Eng., 2016, vol. 49, no. 5, pp. 324–327, doi: https://doi.org/10.1007/s10749-016-0623-9
[18] Lomakin V.O., Kuleshova M.S., Kraeva E.A. Fluid flow in the throttle channel in the presence of cavitation. Procedia Eng., 2015, vol. 106, pp. 27–35, doi: https://doi.org/10.1016/j.proeng.2015.06.005
[19] Gouskov A.M., Lomakin V.O., Banin E.P. et al. Minimization of hemolysis and improvement of the hydrodynamic efficiency of a circulatory support pump by optimizing the pump flowpath. Biomed. Eng., 2017, vol. 51, pp. 229–233, doi: https://doi.org/10.1007/s10527-017-9720-9
[20] Zharkovskii A., Svoboda D., Borshchev I. et al. Axial-flow pump with enhanced cavitation erosion resistance. Energies, 2023, vol. 16, no. 3, art. 1344, doi: https://doi.org/10.3390/en16031344
[21] Soo S. Fluid dynamics of multiphase systems. Blaisdell, 1967. 524 p. (Russ. ed.: Gidrodinamika mnogofaznykh sistem. Moscow, Mir Publ., 1971. 536 p.)
[22] Lyapkov P.D. Movement of a spherical particle relative to the liquid in the inter-blade channel of a centrifugal pump impeller. Trudy MINKh i GP, 1977, no. 129, pp. 3–36. (In Russ.).
[23] Kutateladze S.S., Styrikovich M.A. Gidravlika gazozhidkostnykh system [Hydraulics of gas-liquid systems]. Moscow-Leningrad, Gosenergoizdat Publ., 1958. 232 p. (In Russ.).
[24] Lomakin V.O., Petrov A.I., Kuleshova M.S. Investigation of two-phase flow in axial-centrifugal impeller by hydrodynamic modeling methods. Nauka i obrazovanie: nauchnoe izdanie [Science and Education of the Bauman MSTU], 2014, no. 9. EDN: TDPOJT (In Russ.).
[25] Podvidz L.G., ed. Metodicheskoe posobie po raschetu shneko-tsentrobezhnoy stupeni nasosa [Methodical guide for calculation of screw-centrifugal pump stage]. Moscow, Bauman MSTU Publ., 1975. 64 p. (In Russ.).
[26] Ovsyannikov B.V., Cheboevskiy V.F. Vysokooborotnye lopatochnye nasosy [High-speed vane pumps]. Moscow, Mashinostroenie Publ., 1975. 336 p. (In Russ.).