Changing the performance of the fixed pad thrust bearing during the centrifugal compressor surge
| Authors: Sokolov N.V., Fedotov P.E. | Published: 05.02.2026 |
| Published in issue: #2(791)/2026 | |
| Category: Mechanical Engineering and Machine Science | Chapter: Hydraulic Machines, Vacuum, Compressor Technology, Hydraulic and Pneumatic Systems | |
| Keywords: centrifugal compressor, surge, thrust bearing, direct problem, bearing capacity, hydrodynamic pressure |
The article presents numerical studies of the effect of the displacement of the rotor collar during the centrifugal compressor surge within the axial clearance on the local, integral and dynamic characteristics of a fixed pad thrust bearing. When setting a direct dynamic problem using the Sm2pх3Tхτ program, an analysis of changes in load-bearing capacity, damping, formation of a vacuum in the bearing lubricant film, temperature mode of operation and changes in power losses was carried out. The Sm2pх3Tх? program is based on the numerical implementation of a periodic thermoelastohydrodynamic mathematical model, which includes the calculation of thermal, hydrodynamic and deformation effects in the lubricant film and boundary layer of a thrust bearing. A significant effect on the considered characteristics of the thrust bearing of the collar displacement velocity relative to the plane of the pads under the action of an external disturbing axial force of the compressor is noted. In comparison with the harmonic displacement of the collar, more significant dynamic loads on the bearing pads occur during surge. At the same time, the hydrodynamic pressure field in the lubricant film changes significantly depending on the coordinates and time. Prolonged exposure to variable pressure and temperature can adversely affect the working surface of the bearing pads due to the fatigue strength of the babbit. The combination of high temperature and hydrodynamic pressure at certain points can lead to exceeding the yield strength and/or endurance, the beginning of the destruction of the babbit layer and the failure of the fluid film bearing. The most probable zone of the beginning of the destruction of the working surface of the pad near the trailing edge has been determined. The developed Sm2pх3Tх? program allows you to simulate the described cyclic processes of various forms of collar movement and determine the probable zone of the beginning of destruction.
EDN: QXFYEJ, https://elibrary/qxfyej
References
[1] Seleznev K.P., Galerkin Yu.B. Tsentrobezhnye kompressory [Centrifugal compressors]. Leningrad, Mashinostroenie Publ., 1982. 271 p. (In Russ.).
[2] Gravdahl J.T., Egeland O. Compressor surge and rotating stall. Springer, 1999. 225 p.
[3] Khadiev M.B., Zinnatullin N.Kh., Nafikov I.M. Surge mechanism in centrifugal compressors. Vestnik kazanskogo tekhnologicheskogo universiteta, 2014, vol. 17, no. 8, pp. 262–267. (In Russ.).
[4] Staroselskiy S. Built-in surge protection and performance monitoring system for centrifugal and axial compressors using vibration measurement. Kompressornaya tekhnika i pnevmatika [Compressors & Pneumatics], 2013, no. 2, pp. 18–23. (In Russ.).
[5] Brun K., Simons S., Kurz R. et al. Measurement and prediction of centrifugal compressor axial forces during surge — Part I: Surge force measurements. J. Eng. Gas Turbines Power, 2018, vol. 140, no. 1, art. 012601, doi: https://doi.org/10.1115/1.4037662
[6] Sokolov N.V., Maksimov T.V., Khadiev M.B. Influence of the axial force of the rotor of a centrifugal compressor on the operation of the thrust bearing. Kompressornaya tekhnika i pnevmatika [Compressors & Pneumatics], 2021, no. 3, pp. 33–38. (In Russ.).
[7] Yampolskiy S.L. The influence of design and operational factors on the performance of turbine thrust bearings, methods for monitoring their operation and protecting against accidental damage. Energomashinostroenie, 1965, no. 7, pp. 17–22. (In Russ.).
[8] He M., Byrne J.M. Fundamentals of fluid film thrust bearing operation and modeling. Asia Turbomachinery and Pump Symposium. Houston, Texas A&M University, 2018.
[9] Khrushchov M.M. Ustalost babbitov [Babbitt fatigue]. Moscow-Leningrad, Izd-vo AN SSSR Publ., 1943. 140 p. (In Russ.).
[10] Zeidan F.Y., Herbage B.S. Fluid film bearing fundamentals and failure. Proc. 20th Turbomachinery Symposium, 1991, pp. 161–186.
[11] Serezhkina L.P., Zaretskiy E.I. Osevye podshipniki moshchnykh parovykh turbin [Axial bearings of high-power steam turbines]. Moscow, Mashinostroenie Publ., 1988. 175 p. (In Russ.).
[12] Sokolov N.V., Fedotov P.E. Heat flow pattern of the plain thrust bearing. Izvestiya VUZov. Mashinostroenie [BMSTU Journal of Mechanical Engineering], 2024, no. 1, pp. 77–89. EDN: NXPBUY (in Russ.).
[13] He M., Byrne J., Cloud C. et al. Steady state performance prediction of directly lubricated fluid film journal bearings. Proc. 41st Turbomachinery Symposium, 2012.
[14] Fedotov P.E., Fedotov E.M., Sokolov N.V. et al. Sm2Px3Txτ — dinamicheski nagruzhennyy upornyy podshipnik skolzheniya pri postanovke pryamoy zadachi [Sm2Px3Txτ — dynamically loaded thrust plain bearing when setting a direct problem]. Software registration certificate 2020615227 of 19.05.2020. (In Russ.).
[15] Sokolov N.V., Khadiev M.B., Maksimov T.V. et al. Mathematical modeling of dynamic processes of lubricating layers thrust bearing turbochargers. J. Phys.: Conf. Ser., 2019, vol. 1158, no. 4, art. 042019, doi: https://doi.org/10.1088/1742-6596/1158/4/042019
[16] Sokolov N.V., Khadiev M.B., Fedotov P.E. et al. Comparison of quasi-three-dimensional and full three-dimensional formulations of thrust bearing operation. Vestnik Samarskogo universiteta. Aerokosmicheskaya tekhnika, tekhnologii i mashinostroenie [Vestnik of Samara University. Aerospace and Mechanical Engineering], 2023, vol. 22, no. 3, pp. 143–159, doi: https://doi.org/10.18287/2541-7533-2023-22-3-143-159 (in Russ.).
[17] Sokolov N.V. Effect of the collar displacement on the fixed pads thrust bearing characteristics. Vestn. Mosk. Gos. Tekh. Univ. im. N.E. Baumana, Mashinostr. [Herald of the Bauman Moscow State Tech. Univ., Mechan. Eng.], 2025, no. 1, pp. 108–130. EDN: TXSKFW (in Russ.).
[18] Lund. Development of the concept of dynamic coefficients of radial fluid friction bearings. Problemy treniya i smazki, 1987, no. 1, pp. 40–45. (In Russ.).
[19] Korneev A.Yu., Yaroslavtsev M.M. Dynamic characteristics of conical multiple-pad hydrodynamic liquid-friction bearings. Vestnik mashinostroeniya, 2010, no. 4, pp. 52–57. (In Russ.). (Eng. version: Russ. Engin. Res., 2010, vol. 30, no. 4, pp. 365–369, doi: https://doi.org/10.3103/S1068798X10040106)
[20] Zhu Q., Zhang W.J. A preliminary nonlinear analysis of the axial transient response of the sector-shaped hydrodynamic thrust bearing-rotor system. J. Tribol., 2003, vol. 125, no. 4, pp. 854–858, doi: https://doi.org/10.1115/1.1575775
[21] Ehrich F. Handbook of rotordynamics. Krieger, 2004. 480 p.
[22] Khadiev M.B., Khamidullin I.V. Kompressory v tekhnologicheskikh protsessakh [Compressors in technological processes]. Kazan, Izd-vo KNITU Publ., 2021. 260 p. (In Russ.).
[23] Han T., Paranjpe R.S. A finite volume analysis of the thermohydrodynamic performance of finite journal bearings. J. Tribol., 1990, vol. 112, no. 3, pp. 557–565, doi: https://doi.org/10.1115/1.2920293
[24] Podolskiy M.E. Reduktory energeticheskikh mashin [Gearboxes for power machines]. Leningrad, Mashinostroenie Publ., 1985. 232 p. (In Russ.).
[25] Yampolskiy S.L. Bearing capacity of fluid film thrust bearings and axial forces in turbines under dynamic conditions. Energomashinostroenie, 1971, no. 12, pp. 17–19. (In Russ.).