Method for Determining the Thermal State of the Cylinder Sleeve During Centrifugal Induction Sintering
Authors: Bashirov R.J., Amirov F.G. | Published: 06.08.2022 |
Published in issue: #8(749)/2022 | |
Category: Mechanical Engineering and Machine Science | Chapter: Manufacturing Engineering | |
Keywords: induction centrifugal sintering, cylinder recovery, induction heating, powder coatings, powder layer, thermal energy |
The temperature distribution in the ship engine cylinder sleeve during its heating and cooling is one of the most important factors affecting formation of the structure and properties of coatings in the process of cylinder recovery by the method of induction centrifugal sintering. The article discusses experimental studies, which allow presenting graphs of the temperature distribution over the diameters of the ship engine cylinder sleeve during its heating and cooling. The thermophysical properties of the sleeve were found to significantly affect the process of sintering powder materials. By varying the heating rate, it is possible to obtain coatings at different temperatures and sintering time. Modeling the temperature distribution in the wall of the cylinder sleeve during centrifugal induction sintering depending on the sintering time is of interest as well as taking into account the geometrical parameters of the sleeve, heat transfer, thermal conductivity, sleeve material, ambient temperature, etc. Expressions are obtained for determining the temperature distribution in the wall of the cylinder sleeve during induction centrifugal sintering. Using the obtained formulas, it is possible to simulate and obtain in advance the temperature distribution in the wall of the cylinder sleeve by setting the values of the parameters of centrifugal induction sintering. Modeling in the Autodesk Fusion 360 the temperature distribution in the sleeve during induction heating was obtained as well as visual display of the change in the temperature field in the sleeve during induction heating.
References
[1] Dorozhkin N.N., ed. Tsentrobezhnoe pripekanie poroshkovykh pokrytiy pri peremennykh silovykh vozdeystviya [Centrifugal bake-on of powder coatings using force impact]. Minsk, Nauka i tekhnika Publ., 1993. 159 p. (In Russ.).
[2] Dorozhkin N.N., Abramovich T.M., Zhornik V.I. Poluchenie pokrytiy metodom pripekaniya [Producing of coating by bake-on method]. Minsk, Nauka i tekhnika Publ., 1980. 176 p. (In Russ.).
[3] Fu X., Wang B., Tang X. et al. Study on induction heating of workpiece before gear rolling process with different coil structures. Appl. Therm. Eng., 2017, vol. 114, pp. 1–9, doi: https://doi.org/10.1016/j.applthermaleng.2016.11.192
[4] Wrona E., Nacke B., Schwenk W. Solving complex induction hardening tasks by numerical methods. Proc. Int. Symp. on Heating by Electromagnetic Sources, 2004, pp. 593–598.
[5] Fang X., Wang J., Cao W. Induction heating of large-diameter thin-walled elbow based on skin effect. Oil & Gas Storage and Transportation, 2017, vol. 36, no. 8, pp. 958–963.
[6] Liu S., Shi H., Feng L. Transformer harmonic loss model considering skin effect and proximity effect. Dianli Zidonghua Shebei / Electr. Power Autom. Equip., 2015, vol. 35, no. 3, pp. 133–139, doi: http://dx.doi.org/10.16081/j.issn.1006-6047.2015.03.021
[7] Mitschang P., Rudolf R., Neitzel M. Continuous induction welding process, modelling and realisation. J. Thermoplast. Compos. Mater., 2002, vol. 15, no. 2, pp. 127–153, doi: https://doi.org/10.1177%2F0892705702015002451
[8] Gafo Yu.N. Opredelyayushchie uravneniya fenomenologicheskoy teorii polzuchesti poroshkovykh materialov [Defining equations of phenomenological creep theory of powder materials]. Minsk, Tonpik Publ., 2006, pp. 18–19. (In Russ.).
[9] Nagy S. Optimizations of induction heating installations. Acta Electrotehnica, 2004, vol. 45, pp. 117–121.
[10] Novac M. Numerical modeling of induction heating process using inductors with circular shape turns. J. Electr. Electron. Eng., 2008, no. 1, pp. 107–110.
[11] Lupi S. Modeling for research and industrial development in induction heating. 4th Int. Conf. on EM Processing of Material EPM, 2003, pp. 32–33.
[12] Jankowski T.A. Experimental observation and numerical prediction of induction heating in a graphite test. COMSOL Conf., 2009. 354 p.
[13] Doležel I., Kropík P., Ulrych B. Induction heating of thin metal plates in time-varying external magnetic field solved as nonlinear hard-coupled problem. Appl. Math. Comput., 2013, vol. 219, pp. 7159–7169, doi: http://dx.doi.org/10.1016/j.amc.2011.08.042
[14] Bashirov R.D. Technological support of surface layer state. Uchenye zapiski, 1996, no. 2, pp. 43–47. (In Russ.).
[15] Bashirov R.D. [Determination of optimum temperature-time field at induction bake-on of cylinder sleeve]. Problemy bezopasnosti morskogo sudokhodstva, tekhnicheskoy i kommercheskoy ekspluatatsii morskogo transporta. Mat. 3-y region. nauch.-tekh. konf. [Safety Problems of Sea Shipping, technical and Commercial Exploitation of Marine Transport. Proc. 3rd Sci.-Tech. Conf.]. Novorossiysk, NGMA Publ., 2002, pp. 150–153. (In Russ.).
[16] Bashirov R.D. On effect of technological parameters of axial bake-on on coating adhesiveness with cylinder sleeve base. Vestnik Odesskogo Natsional’nogo morskogo universiteta, 2002, no. 2, pp. 224–228. (In Russ.).
[17] Bashirov R.D. Simulation of temperature distribution on cylinder sleeve wall at centrifugal induction bake-on [Vestnik of Astrakhan State Technical University], 2004, no. 1, pp. 184–186. (In Russ.).
[18] Sosnovskiy I.A., Belyavin K.E., Khudoley A.L. Tekhnologiya induktsionnogo nagreva v protsessakh tsentrobezhnogo naneseniya pokrytiy [Induction heating technology in processes of centrifugal coating deposition]. V: Perspektivnye materialy i tekhnologii. T. 1 [In: Prospective materials and technologies. Vol. 1]. Vitebsk, VGTU Publ., 2015, pp. 300–313. (In Russ.).
[19] Belotserkovskiy M.A., Kurilenok A.A., Sosnovskiy I.A. [Manufacture of nanocomponents with antifriction coating by inductive centrifugal weld deposition of powders based on copper alloys]. Innovatsionnye tekhnologii v mashinostroenii. Mat. Mezhd. nauch.-tekh. konf. [Innovative Technologies in Machine Building. Proc. Int. Sci.-Tech. Conf.]. Novopolotsk, PGU Publ., 2015, pp. 23–25. (In Russ.).
[20] Gafo Yu.N., Sosnovskiy I.A. Kinetics of tightening at centrifugal inductive weld deposition of metal powder coatings. Novye materialy i tekhnologii v mashinostroenii, 2011, no. 13, pp. 9–11. (In Russ.).
[21] Myagkov L.L., Sivachev V.M. Methods for determining the thermal state of medium-speed diesel engines taking into account boiling of the coolant. Izvestiya vysshikh uchebnykh zavedeniy. Mashinostroenie [BMSTU Journal of Mechanical Engineering], 2020, no. 7, pp. 22–28, doi: http://dx.doi.org/10.18698/0536-1044-2020-7-22-28 (in Russ.).