Analysis and selection of a surface plastic deformation method to improve efficiency in strengthening the cylindrical machine parts

The paper presents results of a study conducted to select a rational method in the surface plastic deformation based on a database reflecting numerical values of the quality characteristics of parts and the surface layer. It uses the matrix analysis technique to select a strengthening method that allows forming certain characteristics of the part quality. The paper establishes that in order to ensure higher mechanical characteristics of the surface layer, it is advisable to use the reverse smoothing, and the high surface quality is obtained after rolling the parts with the flat plates.
EDN: AWBLGU, https://elibrary/awblgu

References

[1] Smelyanskiy V.M. Mekhanika uprochneniya detaley poverkhnostnym plasticheskim deformirovaniem [Mechanics of hardening of details by surface plastic deformation]. Moscow, Mashinostroenie Publ., 2002. 299 p. (In Russ.).

[2] Odintsov L.G. Uprochnenie i otdelka detaley poverkhnostnym plasticheskim deformirovaniem [Strengthening and finishing of details by surface plastic deformation]. Moscow, Mashinostroenie Publ., 1987. 327 p. (In Russ.).

[3] Suslov A.G. Kachestvo poverkhnostnogo sloya detaley mashin [Quality of a surface layer of machine parts]. Moscow, Mashinostroenie Publ., 2000. 317 p. (In Russ.).

[4] Butakov B.I., Shebanin V.S., Marchenko D.D. et al. Olling by the rollers as method of increase qualities of details of machines. Trudy Gosniti, 2011, vol. 107, no. 2, pp. 85–87. (In Russ.).

[5] Fedorov V.P., Nagorkin M.N., Pyrikov I.L. Finishing and strengthening treatment by surface plastic deformation of machine parts with a regular change in the quality of surface layers. Vestnik BGTU [Bulletin of Bryansk State Technical University], 2011, no. 1, pp. 22–31. (In Russ.).

[6] Makhalov M.S., Blyumenshteyn V.Yu. Surface plastic deformation mechanics. The hardenable elastic-plastic body model. Obrabotka metallov. Tekhnologiya, oborudovanie, instrument [Metal Working and Material Science], 2018, no. 4, pp. 6–20, doi: https://doi.org/10.17212/1994-6309-2018-20.4-6-20 (in Russ.).

[7] Fedonin O.N. Science intensive technologies in mechanical engineering technological action on parts surface layers corrosion resistance. Naukoemkie tekhnologii v mashinostroenii [Science Intensive Technologies in Mechanical Engineering], 2012, no. 9, pp. 15–17. (In Russ.).

[8] Kozhevnikova A.A., Blinov V.S., Subocheva E.Yu. et al. Analysis of the relationship parameters of the surface layer and the inner surface performance parts during their work. Izvestiya Volgogradskogo gosudarstvennogo tekhnicheskogo universiteta [Izvestia Volgograd State Technical University], 2020, no. 1, pp. 21–24. (In Russ.).

[9] Zaydes S.A. New surface plastic deformation techniques in the manufacture of machine parts. Vestnik Magnitogorskogo gosudarstvennogo tekhnicheskogo universiteta im. G.I. Nosova [Vestnik of Nosov Magnitogorsk State Technical University], 2018, vol. 16, no. 3, pp. 129–139, doi: https://doi.org/10.18503/1995-2732-2018-16-3-129-139 (in Russ.).

[10] Ngo Kao Kyong. Povyshenie kachestva malozhestkikh valov poverkhnostnym plasticheskim deformirovaniem v stesnennykh usloviyakh. Diss. kand. tekh. nauk [Improvement of quality of low rigid shafts by surface plastic deformation in constrained conditions. Kand. tech. sci. diss.]. Irkutsk, IrNITU, 2018. 156 p. (In Russ.).

[11] Nguen Khyu Khay. Povyshenie effektivnosti uprochneniya tsilindricheskikh detaley mashin reversivnym vyglazhivaniem. Diss. kand. tekh. nauk [Increase of efficiency of hardening of cylindrical machine parts by reversible smoothing|. Kand. tech. sci. diss.]. Irkutsk, IrNITU Publ., 2023. 217 p. (In Russ.).

[12] Fam Van An. Otdelochno-uprochnyayushchaya obrabotka nezhestkikh tsilindricheskikh detaley orbitalnym vyglazhivaniem. Diss. kand. tekh. nauk [Finishing and strengthening machining of non-rigid cylindrical parts by orbital smoothing. Kand. tech. sci. diss.]. Irkutsk, IrNITU Publ., 2021. 154 p. (In Russ.).

[13] Kho Min Kuan. Povyshenie kachestva nezhestkikh tsilindricheskikh detaley mayatnikovym poverkhnostnym plasticheskim deformirovaniem. Diss. kand. tekh. nauk [Quality improvement of non-rigid cylindrical parts by pendulum surface plastic deformation. Kand. tech. sci. diss.]. Irkutsk, IrNITU Publ., 2023. 211 p. (In Russ.).

[14] Nguen Van Khin. Tekhnologicheskie osnovy otdelochno-uprochnyayushchey obrabotki ostsilliruyushchim vyglazhivaniem. Diss. kand. tekh. nauk [Technological bases of finishing and strengthening machining by oscillating smoothing. Kand. tech. sci. diss.]. Irkutsk, IrNITU Publ., 2019. 150 p. (In Russ.).

[15] Fam Dak Fyong. Tekhnologicheskie osnovy poverkhnostnogo uprochneniya tsilindricheskikh detaley poperechnoy obkatkoy ploskimi plitami. Diss. kand. tekh. nauk [Technological bases of surface hardening of cylindrical parts by transverse rolling by flat plates. Kand. tech. sci. diss.]. Irkutsk, IrNITU Publ., 2018. 173 p. (In Russ.).

[16] Lobanov D.V., Rafanova O.S. Methodology for criteria analysis of multivariant system. Obrabotka metallov. Tekhnologiya, oborudovanie, instrumenty [Metal Working and Material Science], 2023, vol. 25, no. 1, pp. 85–97, doi: https://doi.org/10.17212/1994-6309-2023-25.1-85-97 (in Russ.).

[17] Lobanov D.V., Yanyushkin A.S., Rychkov D.A. Optimization of the choice of the cutting tool on thebasis of methods of the comparative analysis. Fundamentalnye i prikladnye problemy tekhniki i tekhnologii [Fundamental and Applied Problems of Engineering and Technology], 2010, no. 5–2, pp. 23–30. (In Russ.).

[18] Kropotkina E.Yu. Quality control of slack parts using surface plastics deformation. Vestnik MGTU Stankin [Vestnik MSUT Stankin], 2011, no. 2, pp. 25–28. (In Russ.).

[19] Zaydes S.A., Nguen Kh.Kh. Influence of parameters of reversible surface plastic deformation on the hardened parts roughness. Vestnik Voronezhskogo gosudarstvennogo tekhnicheskogo universiteta [Bulletin of Voronezh State Technical University], 2023, vol. 19, no. 1, pp. 120–130, doi: https://doi.org/10.36622/VSTU.2023.19.1.018 (in Russ.).

[20] Zaydes S.A., Nguen Kh.Kh. Evaluation of the imprint geometric parameters and pressure in the working tool contact zone under the reversible surface plastic deformation. Izvestiya vysshikh uchebnykh zavedeniy. Mashinostroenie [BMSTU Journal of Mechanical Engineering], 2023, no. 3, pp. 34–45, doi: http://dx.doi.org/10.18698/0536-1044-2023-3-34-45 (in Russ.).