Prospects and possibilities of the ultra-jet diagnostics’ method

Ultra-jet hydrotechnologies application for the diagnostics process implementation of parts and materials is considered. A review of studies related to implementation of ultra-jet hydrotechnologies and an analysis of the results obtained with their help are conducted. The literature review is based on the dissertations materials with a search depth of up to fifteen years. Both solved and promising problems of the application of ultra-jet hydrotechnologies as a diagnostic method in mechanical engineering are considered. It is proven that ultra-jet diagnostics has innovative potential.
EDN: VLTAKE, https://elibrary/vltake

References

[1] Abashin M.I., Barzov A.A., Galinovskiy A.L. et al. Ultrastruynaya mezodiagnostika [Ultrajet mesodiagnostics]. Moscow, MGU im. M.V. Lomonosova Publ., 2020. 250 p. (In Russ.).

[2] Barzov A.A., Bekkiev A.Yu., Bochkarev S.V. et al. Diagnostika i prognozirovanie kachestva innovatsiy (na primere ultrastruynykh gidrofizicheskikh tekhnologiy) [Diagnostics and prediction of innovations quality (at the example of ultrashort hydrophysical technologies).]. Staryy Oskol, TNT Publ., 2019. 328 p. (In Russ.).

[3] Barzov A.A., Galinovskiy A.L., Golubev E.S. et al. Ultrajet diagnostics of the structural and anisotropic features of the parts fabricated by selective laser melting. Elektrometallurgiya, 2021, no. 2, pp. 13–21. EDN IHAVRQ (In Russ.). (Eng. version: Russ. Metall., 2021, vol. 6, pp. 794–800. DOI: https://doi.org/10.1134/S0036029521060069

[4] Galinovskiy A.L., Papich A., Erokhin S.A. et al. Estimation of the possibility of extension of the potential of the method of ultrajet diagnostics of composite materials. Vse materialy. Entsiklopedicheskiy spravochnik, 2021, no. 3, pp. 34–40. EDN JKLIEX (In Russ.). (Eng. version: Polym. Sci. Ser. D, 2021, vol. 14, no. 3, pp. 456–461. DOI: https://doi.org/10.1134/S1995421221030072)

[5] Galinovskiy A.L., Mikhaylov A.A., Vyshegorodtseva A.S. et al. Development of model for generation of interaction points between sample and abrasive particles in assessment of erosion resistance of paint-and-lacquer coatings. Vse materialy. Entsiklopedicheskiy spravochnik, 2024, no. 1, pp. 19–25. EDN: UBMYGL (In Russ.).

[6] Galinovskiy A.L., Kovaleva D.E., Plokhikh A.I. et al. Ultra-jet diagnostics of damage to carbon fiber panels as a result of thermal cycling. Spravochnik. Inzhenernyy zhurnal, 2023, no. 8, pp. 3–10, doi: https://doi.org/10.14489/hb.2023.08.pp.003-010 (in Russ.).

[7] Galinovskiy A.L., Bochkarev S.V., Nelyub V.A. Tekhnologii proizvodstva i diagnostiki kompozitnykh konstruktsiy letatelnykh apparatov [Technologies of production and diagnostics of composite structures of aircraft]. Staryy Oskol, TNT Publ., 2019. 384 p. (In Russ.).

[8] Abashin M.I. Kontrol i diagnostika pri obespechenii kachestva mashinostroitelnykh izdeliy [Control and diagnostics in quality assurance of machine-building products]. Moscow, Spektr Publ., 2012. 337 p. (In Russ.).

[9] Li S., Galinovskiy A.L., Abashin M.I. et al. Ultra-jet method for evaluation of performance properties of bimetallic tool. Remont. Vosstanovlenie. Modernizatsiya [Repair, Reconditioning, Modernization], 2019, no. 11, pp. 14–20, doi: https://doi.org/10.31044/1684-2561-2019-0-11-14-20 (in Russ.).

[10] Kubagushev B.N., Abashin M.I. [Analysis of possibilities of application of ultrashort hydrodiagnostics to ensure industrial safety]. Novye podkhody i tekhnologii proektirovaniya, proizvodstva, ispytaniy i promyshlennogo dizayna izdeliy raketno-kosmicheskoy tekhniki. Sb. tr. II Mezhd. molod. konf. [New Approaches and Technologies of Design, Production, Testing and Industrial Design of Rocket and Space Engineering Products. Proc. II Int. Youth Conf.]. Moscow, Diona Publ., 2018, pp. 250–255. EDN: VVBKXN (In Russ.).

[11] Abashin M.I., Barzov A.A., Bochkarev S.V. et al. Application of ultra-jet diagnostics for weld quality assessment. Svarochnoe proizvodstvo, 2014, no. 9, pp. 26–29. EDN: SQLQYT (In Russ.).

[12] Abashin M.I. Uskorennoe opredelenie parametrov kachestva poverkhnostnogo sloya materiala izdeliy po rezultatam vozdeystviya na nego sverkhzvukovoy strui zhidkosti. Diss. kand. tekh. nauk [Accelerated determination of the quality parameters of the surface layer of the product material based on the results of exposure to a supersonic liquid jet. Kand. Tech. sci. diss.]. Moscow, MGTU im. N.E. Baumana, 2013. 152 p. (In Russ.).

[13] Bochkarev S.V., Tsaplin A.I., Petrochenkov A.B. et al. Sposob kontrolya i diagnostiki ustoychivosti pokrytiya k deystviyu vneshnikh nagruzok [Method of monitoring and diagnostics of resistance of coating to action of external loads]. Patent RU 2583332. Appl. 12.01.2015, publ. 10.05.2016. (In Russ.).

[14] Galinovskiy A.L., Provatorov A.S. [Determination of performance and technological characteristics of nanostructured coatings based on the results of high-speed hydrojet impact on them]. Klyuchevye trendy v kompozitakh: nauka i tekhnologii. Sb. mat. mezhd. nauch.-prakt. konf. [Key Trends in Composites: Science and Technology. Proc. Int. Sci.-Pract. Conf.]. Moscow, Diona Publ., 2019, pp. 137–141. EDN: UGCQBY (In Russ.).

[15] Provatorov A.S., Galinovskiy A.L. [Accelerated determination of operational and technological characteristics of parts with nanostructured coatings based on the results of exposure to high-speed hydrojet]. Perspektivnye podkhody i tekhnologii proektirovaniya i proizvodstva detaley i izdeliy aerokosmicheskoy tekhniki. Sb. tr. Mezhd. molodezh. nauch.-tekh. konf. [Perspective Approaches and Technologies of Design and Production of Aerospace Engineering Parts and Products. Proc. Int. Youth Sci.-Tech. Conf.]. Moscow, Diona Publ., 2017, pp. 16–18. EDN: YQRUUG (In Russ.).

[16] Abashin M.I., Khafizov M.V., Provatorov A.S. Toward the development of scientific and methodological basis for obtaining and diagnostics of nanostructured coatings. Molodezhnyy nauchno-tekhnicheskiy vestnik, 2012, no. 10. EDN: PONWCN (In Russ.).

[17] Abashin M.I., Galinovskiy A.L., Moiseev V.A. et al. Nanostructured coverings and features of their diagnostics methods. Nanoinzheneriya [Nanoengineering], 2014, no. 5, pp. 23–27. EDN: SJXQAX (In Russ.).

[18] Tkachev A.G., Galinovskiy A.L., Barzov A.A. et al. Sposob obrabotki neodnorodnykh gidrosred (zhidkostey) [Method for processing inhomogeneous hydraulic media (liquids)]. Patent RU 2767096. Appl. 15.07.2020, publ. 16.03.2022. (In Russ.).

[19] Galinovskiy A.L., Provatorov A.S., Velichko S.A. et al. Friction and ultrajet tests of functional coatings. Problemy mashinostroeniya i avtomatizatsii, 2022, no. 2, pp. 103–112, doi: https://doi.org/10.52261/02346206_2022_2_103 (In Russ.). (Eng. version: J. Mach. Manuf. Reliab., 2022, vol. 51, no. 8, pp. 864–871, doi: https://doi.org/10.3103/S1052618822080076)

[20] Abashin M.I., Galinovskiy A.L., Bochkarev S.V. et al. Modeling of ultra-jet influence for coating quality control. Fizicheskaya mezomekhanika, 2015, vol. 18, no. 1, pp. 84–89. EDN: TJLLFJ (In Russ.).

[21] Abashin M.I., Barzov A.A., Denchik A.I. et al. Analysis of the innovation potential of ultra-hydraulic technologies. Nauka i tekhnika Kazakhstana [Science and Technology of Kazakhstan], 2016, no. 3-4, pp. 7–15. EDN: YMHAII (In Russ.).

[22] Barzov A.A., Galinovskiy A.L. Polyfunctional capabilities of ultra-jet technology of processing materials and liquids. Vestnik UGATU, 2009, no. 4, pp. 116–120. EDN: KXKHYZ (In Russ.).

[23] Khafizov M.V. Tekhnologicheskoe obespechenie ultrastruynoy obrabotki detaley mashinostroeniya metodom akusticheskoy emissii. Diss. kand. tekh. nauk [Technological support of ultra-jet machining of mechanical engineering parts by acoustic emission method. Kand. Tech. sci. diss.]. Moscow, Bauman MSTU Publ., 2016. 125 p. (In Russ.).

[24] Abashin M.I., Galinovskiy A.L., Khafizov M.V. et al. [Ultrajet diagnostics of thin-film coatings]. Energo- i resursosberezhenie — XXI vek. Mat. XII mezhd. nauch.-prakt. internet-konf. [Energy and Resource Saving - XXI Century. Proc. XII Int. Sci.-Pract. Conf.]. Orel, Gosuniversitet-UNPK Publ., 2014, pp. 148–150. EDN: XVWIUF (In Russ.).

[25] Abashin M.I., Galinovskiy A.L., Khafizov M.V. [Express-determination of rational modes of waterjet processing of materials by analyzing the acoustic emission data]. Elektrotekhnika. Energetika. Mashinostroenie. Sb. nauch. tr. I Mezhd. nauch. konf. molodykh uchenykh. Ch. 3 [Electrical engineering. Power Engineering. Mechanical Engineering. Proc. I Int. Sci. Conf. Of Young Scientists. P. 3]. Novosibirsk, NGTU Publ., 2014, pp. 5–8. EDN: TXVWSB (In Russ.).

[26] Galinovskiy A.L., Kravchenko I.N., Abashin M.I. et al. Nozh rotornoy drobilki [Impact crusher blade]. Patent RU 203903. Appl. 09.11.2020, publ. 26.04.2021. (In Russ.).

[27] Li S., Galinovskiy A.L., Kravchenko I.N. et al. Evaluation of functional properties of new cutting tool design for utilization of composite materials by method of ultra-jet diagnostics. Tekhnologiya metallov, 2022, no. 10, pp. 52–59. EDN: BOIOOC (In Russ.).

[28] Li S., Khoa V.D. [Development of an ultrashort method of diagnostics of operational properties of bimetallic tools]. Gagarinskie chteniya-2019. Sb. tez. dok. XLV Mezhd. molodezh. nauch. konf. [Gagarin readings-2019. Abs. XLV Int. Youth Sci. Conf.]. Moscow, MAI Publ., 2019, pp. 854–855. EDN: ZJBQSP (In Russ.).

[29] Li S. Obespechenie ratsionalnogo vybora instrumentalnogo materiala nozhey rotornykh izmelchiteley polimernykh materialov na osnove ultrastruynoy diagnostiki. Diss. kand. tekh. nauk [Provision of rational choice of a tool material of knives of rotary shredders of polymeric materials on the basis of ultra-jet diagnostics. Kand. Tech. sci. diss.]. Moscow, Bauman MSTU Publ., 2020. 145 p. (In Russ.).

[30] Izotov N.A., Galinovskiy A.L., Yanko M.A. [Innovative technologies, equipment and materials for blanking productions in mechanical engineering]. MashTekh 2022. Moscow, Bauman MSTU Publ., 2022, pp. 196–197. EDN: NJESGV (In Russ.).

[31] Barzov A.A., Galinovskiy A.L., Izotov N.A. Sposob gidroabrazivnoy rezki i ustroystvo dlya ego osushchestvleniya [Method for hydro-abrasive cutting and device for its implementation]. Patent RU 2744633. Appl. 25.08.2020, publ. 12.03.2021. (In Russ.).

[32] Galinovskiy A.L., Izotov N.A. An experimental study of hydroerosion of surface of a chill metal under the influence of an abrasive-liquid ultra-jet. AIP Conf. Proc., 2021, vol. 44, art. 150013, doi: https://doi.org/10.1063/5.0035803

[33] Burnashov M.A. Povyshenie effektivnosti razrezaniya listovykh nemetallicheskikh materialov vodoledyanymi struyami vysokogo davleniya. Diss. dok. tekh. nauk [Increasing the efficiency of cutting sheet nonmetallic materials by high-pressure water-ice jets. Doc. Tech. sci. diss.]. Orel, OrelGTU Publ., 2010. 345 p. (In Russ.).

[34] Ilyukhina A.A. Razrabotka strueformiruyushchey sistemy mobilnykh gidroabrazivnykh ustanovok dlya podvodnoy obrabotki konstruktsionnykh materialov. Diss. kand. tekh. nauk [Development of a jet-forming system of mobile water-jet installations for underwater processing of structural materials. Kand. Tech. sci. diss.]. Moscow, Bauman MSTU Publ., 2022. 126 p. (In Russ.).

[35] Kolpakov V.I., Ilyukhina A.A. Fiziko-matematicheskoe modelirovanie funktsionirovaniya strueformiruyushchego trakta gidroabrazivnoy ustanovki [Physico-mathematical modeling of functioning of a jet-forming path of a waterjet installation.]. Moscow, Bauman MSTU Publ., 2021. 36 p. (In Russ.).

[36] Ilyukhina A.A., Kolpakov V.I., Veltishchev V.V. Engineered estimate of the design parameters of a built-up jet-forming nozzle for mobile underwater waterjet cutting systems. Izvestiya vysshikh uchebnykh zavedeniy. Mashinostroenie [BMSTU Journal of Mechanical Engineering], 2021, no. 4, pp. 30–39, doi: http://dx.doi.org/10.18698/0536-1044-2021-4-30-39 (in Russ.).

[37] Kolpakov V.I., Galinovskiy A.L., Sudnik L.V. et al. Impulsnye tekhnologii [Pulse technologies]. Staryy Oskol, TNT Publ., 2020. 432 p. (In Russ.).

[38] Kolpakov V.I., Ilyukhina A.A. Features of mathematical modeling the destruction of structures of different materials under the high-speed waterjet. Inzhenernyy zhurnal: nauka i innovatsii [Engineering Journal: Science and Innovation], 2019, no. 9, doi: https://doi.org/10.18698/2308-6033-2019-9-1913 (In Russ.).

[39] Metter I. Physical nature of cavitation and mechanism of cavitation damage. UFN, 1948, vol. 35, no. 1, pp. 52–79, doi: https://doi.org/10.3367/UFNr.0035.194805c.0052 (in Russ.).

[40] Shirshov Ya.N., Nersesyan D.A., Sysoev N.N. et al. [Investigation of the process of water jet formation flowing from the nozzle of a waterjet cutting unit]. Mat. X Mezhd. konf. po neravnovesnym protsessam v soplakh i struyakh (NPNJ’2014). [Proc. X Int. Conf. on Non-equilibrium Processes in Nozzles and Jets (NPNJ’2014). Vol. 1]. Moscow, Izd-vo MAI Publ., 2014, pp. 59–62. (In Russ.).

[41] Kharlamov A.I., Stunzhas P.A., Kondrashev A.Ya. et al. Sposob sozdaniya kavitatsii v strue zhidkosti [Method of forming cavitation in liquid jet]. Patent RU 2155105. Appl. 25.03.1999, publ. 27.08.2000. (In Russ.).

[42] Shirshov Ya.N., Nersesyan D.A., Sysoev N.N. et al. [Optical studies of dynamics of high-pressure water jet development.]. Mat. XI Mezhd. konf. po neravnovesnym protsessam v soplakh i struyakh (NPNJ’2016) [Proc. XI Int. Conf. on Non-equilibrium Processes in Nozzles and Jets (NPNJ’2016)]. Moscow, Izd-vo MAI, 2016, pp. 196–198. EDN: XCXLWN (In Russ.).

[43] Prokhorov N.A. [Analysis of the possibilities of realization of cavitating and pulsating jets for hydraulic cutting of metal structures]. Studencheskaya nauchnaya vesna. Sb. tez. dok. Vseros. stud. konf. [Student Scientific Spring. Abs. Russ. Student Conf.]. Moscow, Nauchnaya biblioteka Publ., 2024, pp. 560–562. EDN: GDVWHI (In Russ.).

[44] Galinovskiy A.L., Kravchenko I.N., Velichko S.A. et al. Increasing the life of disk tool using new materials. Tekhnologiya metallov, 2022, no. 6, pp. 43–48. EDN: QSLZFO (In Russ.). (Eng. version: Russ. Metall., 2022, vol. 2022, no. 13, pp. 1755–1759, doi: https://doi.org/10.1134/S0036029522130092)