Increasing the Efficiency of Milling Stainless Steels by Using Lubricating-Cooling Technological Medium

This article considers the possibility of increasing the efficiency of end milling by using a modified lubricating-cooling technological medium, based on a water-miscible cutting fluid. The conditions for the effective use of modified coolant in processing stainless steels ensuring a decrease in cutting forces and therefore a decrease in vibrations, which contributes to an increase in the quality of manufactured products have been determined. A decrease in cutting forces is due to the presence of oleic acid in the modified cutting fluid, containing surfactants, forming a dense lubricating film on the surface of the cutting tool. When mixing oleic acid in a water-miscible cutting fluid, a special soap solution significantly improving the solubility is used. However, over time, stratification of liquids occurs. To ensure the homogeneity of the medium, a special device has been developed that allows continuous mixing of the compositions, due to the presence of impellers with differently oriented blades. To save a lubricant, the technology of minimum lubrication was used, which allows the lubricant to be supplied to the cutting zone in portions (dosed) using the Noga Minicool device.

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