Qualitative changes in the surface layer of metal-cutting tools with wear-resistant coating due to the application of environmentally safe lubricant technological environments
Authors: Skakun V.V., Dzhemalyadinov R.M., Aliyev A.I., Egorov Yu.A. | Published: 17.02.2025 |
Published in issue: #2(779)/2025 | |
Category: Mechanical Engineering and Machine Science | Chapter: Technology and Equipment for Mechanical and Physico-Technical Processing | |
Keywords: environmentally friendly lubricants, lubricating and cooling technological means, running in cutting tool, high-speed steel tools, wear-resistant coating, durability of cutting tool |
In this article shows the influence of lubricating-cooling technological means of plant and animal origin on increasing the durability of cutting tools made of high-speed steel Р6М5К5 with a wear-resistant TiN coating. Corrosion-resistant steel 12Х18Н10Т was used as the processed material. Increased durability was ensured by running in the cutting tool in an environment of environmentally friendly lubricating-cooling technological means. The running-in process was carried out in the temperature range of 200-400°C. The temperature in the cutting zone was measured using a natural thermocouple. To ensure the required temperature range, a special stand was developed that allows calibration of a natural thermocouple directly on a lathe. Durability tests of cutting tools were carried out in the modes recommended for processing stainless steels using a water-miscible 10% lubricating-cooling technological mean composition of the Аквафриз-6 brand. It was shown that running in the cutting tool in an environment of environmentally friendly lubricating-cooling technological means significantly affects the increase in the wear resistance of the cutting tool.
EDN: CRIHPV, https://elibrary/crihpv
References
[1] Vereshchaka A.A., Vereshchaka A.S., Sedykh M.I. Rezhushchie instrumenty s modifitsiruyushchimi iznosostoykimi kompleksami [Cutting tools with modifying wear-resistant complexes]. Moscow, Stankin Publ., 2014. 194 p. (In Russ.).
[2] Tabakov V.P., Vereshchaka A.S., Grigoryev S.N. Funktsionalnye parametry protsessa rezaniya rezhushchim instrumentom s iznosostoykimi pokrytiyami [Functional parameters of the cutting process by cutting tools with wear-resistant coatings]. Ulyanovsk, UlGTU, 2012. 172 p. (In Russ.).
[3] Chikhranov A.V. Povyshenie rabotosposobnosti rezhushchego instrumenta putem razrabotki i primeneniya mnogoelementnykh iznosostoykikh pokrytiy na osnove modifitsirovannogo nitrida titana. Diss. kand. tekh. nauk [Increase of serviceability of cutting tools by development and application of multi-element wear-resistant coatings based on modified titanium nitride. Kand. tech. sci. diss.]. Ulyanovsk, UlGTU, 2006. 314 p. (In Russ.).
[4] Yakubov F.Ya., Yakubov Ch.F., Skakun V.V. Experimental evaluation of lubricating fluids during the running of cutting tools. Izvestiya TulGU. Ser. Tekhnicheskie nauki [News of the Tula State University. Technical Sciences], 2016, no. 8–1, pp. 246–253. (In Russ.).
[5] Cobolev A.A., Kadochkin D.S., Chausov V.N. Wear resistant coating for cutting tool. Tekhnicheskie nauki - ot teorii k praktike, 2013, no. 29, pp. 99–103. (In Russ.).
[6] Tabakov V.P., Sizov S.V., Chikhranov A.V. New edge tool wear-resistant coatings on the basis of niobium nitride. Vestnik RGATA imeni P.A. Solovyeva, 2017, no. 2, pp. 235–240. (In Russ.).
[7] Yakubov Ch.F. Povyshenie iznosostoykosti bystrorezhushchikh instrumentov putem napravlennoy transformatsii ikh iskhodnykh svoystv. Diss. kand. tekh. nauk [Increasing wear resistance of high-speed cutting tools by directed transformation of their initial properties. Kand. tech. sci. diss.]. Kharkov, KhPI Publ., 2004. 146 p. (In Russ.).
[8] Yakubov Ch.F., Kim V.A., Samar E.V. et al. Influence of the lubricating and cooling process medium on the deformation processes of surface structures formation during cutting. Metalloobrabotka [Metalworking], 2019, no. 6, pp. 3–10, doi: https://doi.org/10.25960/mo.2019.6.3 (in Russ.).
[9] Golubkov Yu.V., Ermolaeva N.V., Moguseva M.S. Equipment and technologies for oil and gas complex alternative lubricating-cooling materials on vegetable oil basis. Oborudovanie i tekhnologii dlya neftegazovogo kompleksa [Equipment and Technologies for Oil and Gas Complex], 2014, no. 1, pp. 32–35. (In Russ.).
[10] Zhornik V.I., Ivakhnik A.V., Zapolskiy A.V. Environmentally friendly lubricants based on the mixture of the vegetable and mineral oils. Vestnik Vitebskogo gosudarstvennogo tekhnologicheskogo universiteta [Vestnik of Vitebsk State Technological University], 2022, no. 1, pp. 99–114, doi: https://doi.org/10.24412/2079-7958-2022-1-99-114 (in Russ.).
[11] Skakun V.V., Kim V.A., Yakubov Ch.F. et al. Ustroystvo dlya podachi smazyvayushchikh tekhnologicheskikh sred [Device for supplying lubricating technological media]. Patent RU 202624. Appl.12.08.2020, publ. 01.03.2021. (In Russ.).
[12] Yashcheritsyn P.I., Feldshteyn E.E., Kornievich M.A. Teoriya rezaniya [Theory of cutting]. Moscow, Novoe znanie Publ., 2006. 512 p. (In Russ.).
[13] Maslov A.R., Skhirtladze A.G. Obrabotka trudnoobrabatyvaemykh materialov rezaniem [Processing of hard-to-machine materials by cutting]. Moscow, Innovatsionnoe mashinostroenie Publ., 2018. 208 p. (In Russ.).
[14] Rozenberg Yu.A. Rezanie materialov [Cutting of materials]. Kurgan, Poligraficheskiy kombinat Publ., 2007. 294 p. (In Russ.).
[15] Yakubov F.Ya. Puti povysheniya stoykosti metallorezhushchikh instrumentov na osnove analiza termodinamiki kontaktnykh protsessov. Diss. dok. tekh. nauk [Ways of increase of durability of metal-cutting tools on the basis of the analysis of thermodynamics of contact processes. Doc. tech. sci. diss.]. Tashkent-Tbilisi, 1984. 414 p. (In Russ.).
[16] Yakubov F.Ya., Kim V.A. Strukturno-energeticheskie aspekty uprochneniya i povysheniya stoykosti rezhushchego instrumenta [Structural-energetic aspects of hardening and increase of durability of cutting tools]. Simferopol, Krymuchpedgiz Publ., 2005. 300 p. (In Russ.).
[17] Skakun V.V., Dzhemalyadinov R.M., Akimov S.N. Sposob izmereniya termo-EDS pri tochenii [Method for measuring thermo-EMF during turning]. Patent RU 2746316. Appl. 12.10.2020, publ. 12.04.2021. (In Russ.).
[18] Skakun V.V., Dzhemalyadinov R.M. Sposob tarirovaniya estestvennoy termopary rezets-detal [Method of calibration natural thermocouple cutter-part]. Patent RU 2734315. Appl. 14.05.2020, publ. 15.10.2020. (In Russ.).
[19] Bobrov V.F. Osnovy teorii rezaniya metallov [Fundamentals of metal cutting theory]. Moscow, Mashinostroenie Publ., 1975. 344 p. (In Russ.).