The Automated Synthesis of Gearing Based on a Cylindrical Involute Basic Link in Generalizing Coordinates
Authors: Tsukanov O.N. | Published: 02.04.2018 |
Published in issue: #3(696)/2018 | |
Category: Mechanical Engineering and Machine Science | Chapter: Theory of Mechanisms and Machines | |
Keywords: gearing, basic link, generalizing coordinates, generalized area of gearing existence, local area of gearing existence |
Gear trains formed on the basis of a cylindrical involute basic link are widely used in various machines, machine units and their drives. This article presents generalized schemes of such gears with external and internal gearing. To fully reveal the geometric-kinematic possibilities of gearing, the method of its geometric synthesis in generalizing coordinates is used. This method also makes it possible to simplify the process of gearings synthesis and provides a direct connection with the estimation of the loading parameters due to the use of the gearing angle as an independent variable of its functions. The generalized area of existence of gearing for a given gear scheme is determined first, followed by the local area of existence of gearing inside it, corresponding to a definite complex of its qualitative indicators. Using this method, an algorithm of synthesis of gearing for the considered gears is proposed. The method can be implemented effectively only in the system of automated synthesis of gearing, which makes it possible to use the principle of “dynamic” domains of existence when analyzing gearing. The most suitable structure for this system is the modular structure. The article describes the program modules of the developed system and two possible algorithms for the synthesis of gearing. An example of a computer panel with the results of the synthesis of gearing on the basis of a cylindrical involute basic link with internal teeth is given. Instructions are given on how to obtain the most favorable set of geometric-kinematic indicators of gearing.
References
[1] Litvin F.L., De Donno M., Peng A. Integrated computer program for simulation of meshing and contact of gear drives. Computer Methods in Applied Mechanics and Engineering, 2000, vol. 181, pp. 71–85.
[2] Lopatin B.A., Tsukanov O.N. Tsilindro-konicheskie zubchatye peredachi [Helical-bevel gears]. Cheliabinsk, IuUrSU publ., 2005. 200 p.
[3] Lopatin B.A., Tsukanov O.N. Tsilindro-konicheskie zubchatye peredachi [Cylindrical-bevel gears]. Mezhdunarodnyi zhurnal eksperimental’nogo obrazovaniia [International journal of experimental education]. 2012, no. 11, pp. 34–36. Available at: http://www.expeducation.ru/ru/article/view?id=3206 (accessed 08 August 2017).
[4] Gol’dfarb V.I. Osnovy teorii avtomatizirovannogo geometricheskogo analiza i sinteza cherviachnykh peredach obshchego vida. Diss. dokt. tekh. nauk [Basic theory of automated geometric analysis and synthesis of worm gears of the general form. Dr. tech. sci. diss.]. Izhevsk, 1986. 32 p.
[5] Gol’dfarb, V.I., Russkikh A.G. Avtomatizirovannyi sintez struktury peredachi pri proizvol’nom raspolozhenii osei [Automated synthesis of transmission structure with arbitrary arrangement of axes]. Sixth International Conference on the Theory of Machines and Mechanisms. Proceedings, Liberec, 8–10 September 1992, Liberec, Czechoslovakia, Technical University of Liberec, 1992, pp. 65–70.
[6] Russkikh A.G. Avtomatizirovannyi sintez skhem peredach s perekreshchivaiushchimisia osiami. Diss. kand. tekhn. nauk [Automated synthesis of transmission schemes with crossed axes. Cand. tech. sci. diss.]. Izhevsk, 1997. 18 p.
[7] Tkachev A.A. Razrabotka sistemy dialogovogo proektirovaniia evol’ventnykh tsilindricheskikh zubchatykh peredach. Diss. kand. tekhn. nauk [Development of a system for the interactive design of involute cylindrical gears. Cand. tech. sci. diss.]. Izhevsk, 1999. 19 p.
[8] Gol’dfarb V.I., Tkachev A.A. Proektirovanie evol’ventnykh tsilindricheskikh peredach. Novyi podkhod [Design of involute cylindrical gears. A new approach]. Izhevsk, IzhSTU publ., 2004. 94 p.
[9] Bruzhas V.V., Lopatin B.A., Poluektov E.A. Razrabotka tverdotel’nykh modelei zubchatykh koles razlichnoi geometrii [Development of Solid-State Models for Gears of Different Geometry]. Vestnik IzhGTU im. M.T. Kalashnikova [Bulletin of Kalashnikov ISTU]. 2016, no. 4, pp. 22–25.
[10] Lopatin B.A., Khaustov S.A. Avtomatizirovannaia sistema modelirovaniia i analiza sposobov formirovaniia zub’ev zubchatykh koles [Automated system of modeling and analysis methods of forming the gear teeth]. Vestnik IuUrGU. Ser. Mashinostroenie [Bulletin of the South Ural State University. Ser. Mechanical engineering industry]. 2008, no. 10, pp. 72–77.
[11] Lopatin B.A., Poluektov E.A. Avtomatizirovannyi kompleks rascheta i analiza geometrii tsilindro-konicheskoi peredachi vnutrennego zatsepleniia [Automated complex calculation and analysis of the geometry of helical-bevel gear with internal engagement]. Teoriia i praktika zubchatykh peredach. Sb. tr. mezhdunar. simp. [Theory and practice of gears: collection of works of the international symposium]. Izhevsk, IzhSTU publ., 2014, pp. 227–231.
[12] Dorofeev V.L. Priamoi sintez aviatsionnykh evol’ventnykh zubchatykh peredach. Ch. 1. Proektirovanie zatsepleniia [Direct synthesis of aviation evolvent tooth gearings. P.1. Gearing design]. Moscow, MMPP «Salute», 2003. 22 p.