Modeling of Residual Stresses when Calculating the Strength of Lock Joint Elements. Part 2. The Effect of Residual Stresses on the Stress-Strain State of the Turbine Blade Root
Authors: Vasilyev B.E., Kiselev I.A., Zhukov N.A., Selivanov A.N. | Published: 24.12.2018 |
Published in issue: #12(705)/2018 | |
Category: Energy and Electrical Engineering | Chapter: Turbomachines and Combination Turbine Plants | |
Keywords: residual stresses, shot peening, lock joint, turbine blade root, stress-strain state |
Shot peening is used to increase the life of crucial parts of modern gas turbine engines and ground-based industrial engines. Currently, rational shot peening parameters are selected based on empiric methods. In this work, a computational technique for evaluating the influence of shot peening parameters on the stress-strain state of lock joint elements is presented. The results of calculations of the stress-strain state and cyclic durability of the turbine blade root are presented. A model of the turbine working wheel loaded with a nonuniform temperature field and centrifugal forces is calculated taking into account component-by-component graphs of residual stresses obtained using the technique described in Part 1 of this paper. To generate residual stress graphs, modeling of the shot peened area of the part is performed according to the manufacturing process used in the aircraft engine industry. The influence of the type of the residual stress graphs calculated at various shot peening parameters on the stress-strain state and cyclic durability of the turbine blade root is estimated. The application of the developed modeling technique will allow designers to choose the most favorable plot of the residual stresses and assign parameters of the turbine blade root strengthening based on the operating conditions of the working wheel.
References
[1] Birger I.A. Ostatochnyye napryazheniya [Residual stress]. Moscow, Mashgiz publ., 1963. 233 p.
[2] Malashenko I.S., Rovkov V.A., Kurenkova V.V., Belyavin A.F., Fedotov D.A., Sychev V.K. Increase the cyclic durability of monocrystalline blades of alloy ZhS36VI by blasting their shanks glass microspheres. Sovremennaya elektrometallurgiya, 2011, no. 3(104), pp. 34–42 (in Russ.).
[3] Zakharova T.P., Rozanov M.A., Teplova S.V. Influence of operation conditions at the residual stress relaxation in turbine root slots of HPT, made of monocrystal nickel super alloys. Vestnik Ufimskogo gosudarstvennogo aviatsionnogo tekhnicheskogo universiteta, 2015, vol. 19, no. 3(69), pp. 21–27 (in Russ.).
[4] Nozhnitskiy Yu.A., Fishgoyt A.V., Tkachenko R.I., Teplova S.V. Development and application of new methods for hardening GTE parts based on plastic deformation of surface layers (review). Vestnik dvigatelestroyeniya. Zaporozhskiy natsional’nyy tekhnicheskiy universitet, 2006, no. 2, pp. 8–16 (in Russ.).
[5] Almen J.O., Black P.H. Residual stresses and fatigue in metals. New York, McGraw-Hill, 1963. 12 p.
[6] Kurenkova V.V. Peculiarities of microstructure of surface of fir- tree locking piece of single-crystal blades of ZhS36VI alloy. Sovremennaya elektrometallurgiya, 2010, no. 3, pp. 38–46 (in Russ.).
[7] Aviatsionnye pravila, chast’ 33. Normy letnoi godnosti dvigatelei vozdushnykh sudov [Aviation rules, part 33. Norms of airworthiness of aircraft engines]. Mezhgosudarstvennyi aviatsionnyi komitet publ., 2012. 43 p.
[8] Miao H.Y., Larose S., Perron C., Lévesque M. Numerical simulation of the stress peen forming process and experimental validation. Advances in Engineering Software, 2011, vol. 42, no. 11, pp. 963–975, doi: 10.1016/j.advengsoft.2011.05.025
[9] Levers A., Prior A. Finite element analysis of shot peening. Journal of Materials Processing Technology, 1998, vol. 80–81, pp. 304–308, doi: 10.1016/S0924-0136(98)00188-5
[10] Bukatyy A.S., Surgutanov N.A., Zlobin A.S., Kocherova E.E. The use of simulation of blasting when forecasting durability in low cycle region. Desyataya Vseros. nauch. konf. s mezhdunar. uchastiem. Sb. tr., V 3 t. T. 1. Matematicheskoe modelirovanie i kraevye zadachi [Tenth All-Russian scientific conference with international participation. Collected works. In 3 vol. Vol. 1. Mathematical modeling and boundary value problems]. 25–27 May 2016, Samara, SSTU publ., pp. 42–44.
[11] Gallitelli D., Boyer V., Gelineau M., Colaitis Y., Rouhaud E., Retraint D., Kubler R., Desvignes M., Barrallier L. Simulation of shot peening: From process parameters to residual stress fields in a structure. Comptes Rendus Mécanique, 2016, vol. 344, no. 4–5, pp. 355–374, doi: 10.1016/j.crme.2016.02.006
[12] Meguid S.A., Shagal G., Stranart J.C., Liew K.M., Ong L.S. Relaxation of Peening Residual Stresses Due to Cyclic Thermo-Mechanical Overload. Journal of Engineering Materials and Technology, 2005, vol. 127, no. 2, pp. 170–178, doi: 10.1115/1.1867986
[13] Meguid S.A., Maricic L.A. Finite Element Modeling of Shot Peening Residual Stress Relaxation in Turbine Disk Assemblies. Journal of Engineering Materials and Technology, 2015, vol. 137, is. 3, no. articles 031003, doi: 10.1115/1.4030066
[14] Kiselev I.A., Zhukov N.A., Vasil’yev B.E., Selivanov A.N. Modeling of Residual Stresses when Calculating Strength of Lock Joint Elements. Part 1. Modeling of the Shot Peening Process. Proceedings of Higher Educational Institutions. Маchine Building, 2018, no. 11, pp. 49–59 (in Russ.), doi: 10.18698/0536-1044-2018-11-49-59
[15] ANSYS help guide, version 17.2. ANSYS Inc., 2017.
[16] Birger I.A., Shorr B.F., Iosilevich G.B. Raschet na prochnost’ detaley mashin: spravochnik [Calculation on durability of details of machines: reference book]. Moscow, Mashinostroenie publ., 1993. 640 p.