Mechatronic Complex of Diagnostic Tests and Reliability Forecasting of Lathes
Authors: Yagopolskiy A.G., Kropotin N.J. | Published: 04.03.2016 |
Published in issue: #3(672)/2016 | |
Category: Technology and Process Machines | |
Keywords: lathe, diagnostics, forecasting, reliability, support unit, test, path parameters |
The features and design principles of a mechatronic complex of diagnostic tests and reliability forecasting are considered in this article. The interrelations between the translational displacement parameters of the lathe carriage and the technological reliability of the lathe are studied. The diagnostic information value of the displacement path parameters of the lathe carriage is shown. Formal mathematical apparatus is proposed to use the parameters as single representations of the carriage displacement path for lathe diagnostics. The automated system of lathe diagnostics with regard to displacement path parameters is considered, and the typical methods of lathe diagnostics are reviewed. Methods of evaluating and forecasting the technological reliability of the lathe using variations in the displacement path parameters of the lathe carriage are proposed. It is established that the amount of diagnostic tests can be reduced using the variations in the diagnostic information value of the displacement path parameters at different loading conditions.
References
[1] Pronikov A.S. Parametricheskaia nadezhnost’ mashin [Parametric reliability of the machines]. Moscow, Bauman Press, 2002. 560 p.
[2] Abele E., Lieder M., Hölscher R., Hubig Ch. Qualitative Erfassung von Werkzeugverschleiß. Werkstattstechnik online: wt, 2012, no. 102(5), pp. 319–323.
[3] Rößler M.P., Abele E. Enhancement of the overall equipment effectiveness measure: A contribution for handling uncertainty in shop floor optimization and production planning. International Journal or Industrial and Systems Engineering, 2015, no. 20(2), pp. 141–154.
[4] Pfeifer T., Schmitt R. Autonome Produktionszellen Komplexe Produktionsprozesse flexibel automatisieren. Berlin, Springer Umfang, 2006, pp. 187–209.
[5] Vereina L.I., Iagopol’skii A.G. Raschet i konstruirovanie stankov: uchebnik dlia studencheskikh uchrezhdenii vysshego obrazovaniia [Calculation and design of machines: the textbook for students’ higher education institutions]. Moscow, Akademiia publ., 2014. 272 p.
[6] Proektirovanie avtomatizirovannykh stankov i kompleksov [Design of automated machines and systems]. Ed. Chernianskii P.M. Moscow, Bauman Press, 2012, vol. 1. 331 p. Vol. 2. 202 p.
[7] Iagopol’skii A.G. Metodika diagnostirovaniia stankov po parametram traektorii postupatel’nogo dvizheniia supportnykh uzlov [Methods of diagnosis tools for trajectory parameters of the translational motion support nodes]. Izvestiia vysshikh uchebnykh zavedenii. Mashinostroenie [Proceedings of Higher Educational Institutions. Маchine Building]. 2003, no. 5, pp. 49–52.
[8] Vasil’ev G.N., Iagopol’skii A.G. Obespechenie tekhnologicheskoi nadezhnosti tokarnykh stankov monitoringom parametrov peremeshcheniia supportnykh uzlov [Provision of Technological Reliability of Turning Lathes by Monitoring of Parameters of Trajectories of Support-Group Movements]. Vestnik MGTU im. N.E. Baumana. Ser. Mashinostroenie [Herald of the Bauman Moscow State Technical University. Ser. Mechanical Engineering]. 2010, no. 2(79), pp. 91–105.
[9] Iagopol’skii A.G., Tremasov A.P. Sovremennye metody diagnostiki i kontrolia dlia obespecheniia tekhnologicheskoi nadezhnosti stankov [Modern methods of diagnosis and control to ensure the reliability of the technological tools]. Sostoianie i problemy izmerenii: tezisy dokladov 8-i Vserossiiskoi nauchno-tekhnicheskoi konferentsii [State and problems of measurement: abstracts of the 8th All-Russian Scientific and Technical Conference]. Moscow, Bauman Press, 2002, pp. 86–87.
[10] Nikulin Iu.V., Iagopol’skii A.G. Mesto izmeritel’nykh preobrazovatelei promyshlennogo tipa v diagnosticheskoi apparature i kontrole dinamicheskikh protsessov stanka [Place transducers industrial type in diagnostic equipment and control of dynamic processes of the machine]. Inzhenerno–fizicheskie problemy novoi tekhniki: tezisy dokladov 6-go Vserossiiskogo soveshchaniia–seminara [Engineering and physical challenges of new technology: abstracts of the 6th All-Russian meeting of the seminar]. Moscow, Bauman Press, 2001, pp. 168–169.
[11] Iagopol’skii A.G., Tkachenko Ia.V. Ispol’zovanie avtomatizirovannykh ispytanii dlia povysheniia tekhnologicheskogo urovnia stankov [Use of automated testing to improve the technological level of the machines]. Sostoianie i problemy izmerenii: tezisy dokladov 8-i Vserossiiskoi nauchno-tekhnicheskoi konferentsii [State and problems of measurement: abstracts of the 8th All-Russian Scientific and Technical Conference]. Moscow, Bauman Press, 2002, pp. 82–83.
[12] Iagopol’skii A.G., Zykov A.V. Avtomatizatsiia sistemy obrabotki dannykh (COD) datchikov stanka dlia diagnostiki napriazheniia formoobrazuiushchikh uzlov [Automation of the data processing system (COD) of the machine sensors for diagnosing the forming voltage node]. Sostoianie i problemy izmerenii: tezisy dokladov 8-i Vserossiiskoi nauchno-tekhnicheskoi konferentsii [State and problems of measurement: abstracts of the 8th All-Russian Scientific and Technical Conference]. Moscow, Bauman Press, 2002, pp. 84–85.
[13] Iagopol’skii A.G., Krikunov D.E. Analiz korrektsii teplovykh deformatsii v stankakh [Analysis of Correction of Thermal Deformation in Machine Tools]. Vestnik MGTU im. N.E. Baumana. Ser. Mashinostroenie [Herald of the Bauman Moscow State Technical University. Ser. Mechanical Engineering]. 2014, no. 5(98), pp. 98–105.
[14] Chen C., Zhang J.F., Wu Z.J., Feng P.F. Real-time measurement of machine tool temperature fields and their effect on machining errors. Mechanika, 2011, vol. 17(4), pp. 413–417.
[15] Vasil’ev G.N., Iagopol’skii A.G., Tremasov A.P. Problemy diagnostiki i obespechenie nadezhnosti metallorezhushchikh stankov [Problems of diagnosis and ensuring the reliability of machine tools]. STIN [Russian Engineering Research]. 2003, no. 7, pp. 14–17.