Diagnostic Features in the Assessment of the Technical Condition of Machines and Mechanisms
Authors: Pronyakin V.I. | Published: 12.10.2016 |
Published in issue: #10(679)/2016 | |
Category: Technology and Process Machines | |
Keywords: technical diagnostics, mechanical and electromechanical systems, diagnostic feature, defect, phase-chronometric method, cyclic mechanisms |
At present, to assess the current condition of mechanical and electromechanical systems, it is common to use methods based on statistical information (statistics, Bayesian method, etc.). These methods differ in search rules for optimal solutions and are linked to the statistical structure of the diagnostic data. On this basis, the classification of defects is expanded and design requirements for a diagnostic system are defined. The diagnostics of complex technical objects is dominated by expert assessment, which is determined by the level of technical expertise. The paper deals with the issues of obtaining reliable diagnostic features for registering the degradation of the mechanism and identifying emerging defects through functional diagnostics. The author presents the requirements for diagnostic features from the point of view of selecting measured physical quantities, measurement accuracy, invariance, resistance to various influences, and the need to preserve the mechanism performance throughout the life cycle with the ability to compare and quantify changes in it. The paper shows the possibility of using the classical theory of machines and mechanisms in the phase-chronometric method, developed by specialists in a specific engineering field for the analysis of operation and the determination of diagnostic features of various cyclic mechanisms. The results of determining diagnostic features for the assessment of operation of turbo generators for heat and power plants and metal-cutting machinery are presented.
References
[1] GOST R ISO 13379-1–2015 Kontrol’ sostoianiia i diagnostika mashin. Metody interpretatsii dannykh i diagnostirovaniia. Chast’ 1. Obshchee rukovodstvo [State Standard R ISO 13379-1–2015 Condition monitoring and diagnostics of machines. Data interpretation and diagnostics techniques. Part 1. General guidelines]. Moscow, Standartinfom publ., 2015. 34 p.
[2] Mashoshin O.F. Diagnostika aviatsionnoi tekhniki (informatsionnye osnovy) [Diagnosis of aviation technology (information framework)]. Moscow, MGTUGA publ., 2007. 141 p.
[3] Kiselev M.I., Kozlov A.P., Morozov A.N., Nazolin A.L., Proniakin V.I, Solov’ev A.V. Izmerenie perioda vrashcheniia valoprovoda turboagregata fotoelektricheskim metodom [Measuring the rotation period shafting turbine unit photoelectrically]. Izmeritel’naia tekhnika [Measurement Techniques]. 1996, no. 12, pp. 28–29.
[4] Kiselev M.I., Proniakin V.I. Bystroprotekaiushchie perekhodnye rezhimy funktsionirovaniia valoprovoda moshchnogo turboagregata [Quickly proceeding transitive modes of functioning turbine drive shaft of the powerful turbine unit]. Nauka i obrazovanie. MGTU im. N.E. Baumana [Science and Education. Bauman MSTU]. 2011, no. 5. Available at: http://technomag.bmstu.ru/doc/192225.html (accessed 15 May 2011).
[5] Pronyakin V.I. Problems in diagnosing cyclic machines and mechanisms. Measurement Techniques, 2008, vol. 51, no. 10, pp. 1058–1064.
[6] Proniakin V.I. Fazokhronometriia v obespechenii informatsionno-metrologicheskogo soprovozhdeniia zhiznennogo tsikla mashin i mekhanizmov [Fazohronometriya in providing information and metrological support lifecycle machines and mechanisms]. Mir izmerenii [Measurement World]. 2011, no. 9, pp. 57–61.
[7] Baikov A.I., Kiselev M.I., Komshin A.S., Proniakin V.I., Rudenko A.L. Mnogofaktornoe informatsionno-metrologicheskoe soprovozhdenie ekspluatatsii gidroagregatov na baze fazokhronometricheskogo metoda [Multivariate information-metrological maintenance of operation of the hydraulic units on the basis of a phase-chronometric method]. Gidrotekhnicheskoe stroitel’stvo [Hydraulic engineering]. 2015, no. 2, pp. 2–8.
[8] Kiselev M.I., Pronyakin V.I., Chivilev Ya.V., Zroichikov N.A. A precision investigation of turbine unit operation using optic-electronic instruments. Thermal Engineering, 2006, vol. 53, no. 11, pp. 868–872.
[9] Aizenberg L.A., Kravtsov B.A. Vychislitel’nyi eksperiment po analiticheskomu prodolzheniiu spektra Fur’e odnomernykh finitnykh signalov. Sverkhrazreshenie [Computing experiment on analytic continuation of the Fourier spectrum of one-dimensional finite signals. Superresolution]. Avtometriia [Optoelectronics, Instrumentation and Data Processing]. 1989, no. 1, pp. 60–64.
[10] Komshin A.S. Mathematical modelling of measurement-computational monitoring of the electromechanical parameters of turbine units by a phase-chronometric method. Measurement Techniques, 2013, vol. 56, no. 8, pp. 850–855.
[11] Potapov K.G. Issledovanie i razrabotka metoda i sredstv otsenki tekushchego tekhnicheskogo sostoianiia glavnykh privodov tokarnogo oborudovaniia na baze fazokhronometricheskogo podkhoda. Diss. kand. tekh. nauk [Research and development of methods and tools to assess the current condition of the main drives of the turning equipment on the basis of the phase chronometric approach. Cand. tech. sci. diss.]. Moscow, 2015. 189 p.