The study of two-phase flow characteristics by a non-invasive method
Authors: Voronetskiy A.V., Khodykin A.A. | Published: 06.12.2013 |
Published in issue: #12(645)/2013 | |
Category: Technology and Process Machines | |
Keywords: thermal spraying, electric arc metal spraying, two-phase flow, non-invasive diagnostics |
One of the pioneer methods of surface processing of machine part is gas thermal spraying. The technology includes a variety of processes affecting sprayed-on materials in order to accelerate and heat their particles. However, the influence of the operating conditions of processing units on the speed and temperature of particles has not been adequately studied. In this work, the AccuraSpray-G3 system for non-invasive diagnostics of a two-phase flow is tested to ensure its application to the analysis of subsonic two-phase flows. The relationships between the speed and temperature of the particles in the condensed phase and the main operating conditions of processing units are obtained. The results of the study show the efficiency of using the AccuraSpray-G3 system for the analysis of two-phase flows in order to optimize the modes of operation of processing units. The results of research will be useful for improving the electric arc metal spraying technology.
References
[1] Fauchais P., Vardelle A., Dussoubs B. Quo Vadis Thermal Spraying? Journal of Thermal Spray Technology, 2001, vol. 10, pp. 44–66.
[2] Blain J., Pouliot L., Nadeau F., Lamontagne M., Moreau C. Optimization of Sensor Optics for Industrial Thermal Spray Sensors. Proceedings of the 2007 International Thermal Spray Conference. Beijing (PRC), May 14—16, 2007, рр. 832—836.
[3] Bobzin K., Ernst F., Zwick J., Richardt K., Schmitt R., Doeren J. Increase of Process Robustness Through Offline Process Control and Noise Factor Influenc e Reduction. Proceeding sof the 2007 International Thermal Spray Conference, Beijing (PRC), May 14–16, 2007, рр. 855–859.
[4] Fincke J.R., Haggard D.C., Swank W.D. Particle Temperature Measurement in the Thermal Spray Process. Journal of Thermal Spray Technology, 2001, vol. 10, pp. 255—266.
[5] Hale D.L., Swank W.D., Haggard D.C. In-Flight Particle Measurements of Twin Wire Electric Arc Sprayed Aluminum. Journal of Thermal Spray Technology, 1998, vol. 7, рр. 58—63.
[6] Planche M.P., Liao H., Coddet C., Belfort F. In flight particles analysis for the characterization of the arc spray process. Proceedings of the 2005 International Thermal Spray Conference, Basel (Switzerland), May 2—4, 2005, рр. 647—651.