Design indicators of wear and resistance of grooving cutters with the wear-resistant coatings
Authors: Grubyi S.V., Chaevskiy P.A. | Published: 03.01.2023 |
Published in issue: #1(754)/2023 | |
Category: Mechanical Engineering and Machine Science | Chapter: Technology and Equipment for Mechanical and Physico-Technical Processing | |
Keywords: hard alloy, hard alloy, wear-resistant coating hardness, linear wear, wear rate, tool resistance |
The article considers method of calculating the rate of wear, ageing and resistance of the hard alloyed grooving cutters with the wear-resistant coatings on the example of machining workpieces made of corrosion-resistant steel. Polynomial equations were used characterizing the drop in hardness of the wear-resistant coatings as a function of temperature. Limiting value of the linear wear along the back surface of the coated hard alloyed cutters was obtained. Wear and resistance dependences on cutting speed, thickness and width of the cut layer were calculated. It was shown that cutting speed for the hard alloyed cutters with the wear-resistant coatings could be increased by 2–3 times compared to the tool speed without coatings. Limiting values of speed and cutting temperature were determined providing resistance of at least 10 minutes.
References
[1] Vereshchaka A.S., Tret’yakov I.P. Rezhushchie instrumenty s iznosostoykimi pokrytiyami [Cutting instruments with wearing-resistant coatings]. Moscow. Mashinostroenie Publ., 1986. 192 p. (In Russ.).
[2] Vereshchaka A.S. Rabotosposobnost’ rezhushchego instrumenta s iznosostoykimi pokrytiyami [Workability of cutting instruments with wearing-resistant coatings]. Moscow. Mashinostroenie Publ., 1993. 336 p. (In Russ.).
[3] Vereshchaka A.S., Anikeev A.I., Dacheva A.V. Raising cutting efficiency of heavy-duty materials using instruments with nanostructured wearing-resistant coatings.Tekhnologiya mashinostroeniya, 2010, no. 3, pp. 17–22. (In Russ.).
[4] Tabakov V.P., Smirnov M.Yu., Tsirkin A.V. Workability of an end cutter with multylayared wearing-resistant coatings. Ul’yanovsk, UlGTU Publ., 2005. 152 p. (In Russ.).
[5] Tabakov V.P., Chikhranov A.V. Iznosostoykie pokrytiya rezhushchego instrumenta, rabotayushchego v usloviyakh nepreryvnogo rezaniya [Wearing-resistant coatings of cutting instrument working in continuous regime]. Ul’yanovsk. UlGTU Publ., 2007. 255 p. (In Russ.).
[6] Mokritskiy B.Ya., Sitamov E.S., Serebrennikova A.G. Improving carbide cutting tool performance through coating. Vestnik Irkutskogo gosudarstvennogo tekhnicheskogo universiteta [Proceedings of Irkutsk State Technical University], 2019, vol. 23, no. 2, pp. 246–251, doi: https://doi.org/10.21285/1814-3520-2019-2-246-251 (in Russ.).
[7] Hartner. Materialy i pokrytiya [Hartner. Materials and coatings]. hartner.intertull.rf: website. URL: http://hartner.xn--e1afkahtmcj.xn--p1ai/ (accessed: 15.05.2022). (In Russ.).
[8] PLATIT. Coating guide. platit.com: website. URL: https://www.platit.com/en/products/coating-guide/ (accessed: 15.05.2022).
[9] Grubyy S.V. Optimizatsiya protsessa mekhanicheskoy obrabotki i upravlenie rezhimnymi parametrami [Optimization of mechanical processing and management of regime parameters]. Moscow. Bauman MSTU Publ., 2014. 149 p. (In Russ.).
[10] Grubyy S.V. Raschet parametrov i pokazateley protsessa rezaniya [Calculation of parameters and characteristics of a cutting process]. Moscow. Vologda. Infra–Inzheneriya Publ., 2020. 192 p. (In Russ.).
[11] Chaevskiy P.A., Grubyi S.V. Optimization of prefabricated tools for effective machining of rocket and space technology parts. AIP Conf. Proc., 2021, vol. 2318, art. 150002, doi: https://doi.org/10.1063/5.0036167
[12] Grubyi S.V., Chaevskiy P.A. Improving efficiency of grooves and slots machining with components used in rocket and space industry. AIP Conf. Proc., 2019, vol. 2171, art. 170017, doi: https://doi.org/10.1063/1.5133328
[13] Lin Y.L., Agrawal A., Fang Y. Wear progressions and tool life enhancement with AlCrN coated inserts in high-speed dry and wet steel lathing. Wear, 2008, no. 264, no. 3–4, pp. 226–234, doi: https://doi.org/10.1016/j.wear.2007.03.007
[14] Samir K., Khrais Y.J. Lin. Wear mechanisms and tool performance of TiAlN PVD coated inserts during machining of AISI 4140 steel. Wear, 2007, vol. 262, no. 1–2, pp. 64–69, doi: https://doi.org/10.1016/j.wear.2006.03.052
[15] Park K.H., Kwonb P.Y. Flank wear of multi-layer coated tool. Wear, 2011, vol. 270, no. 11–12, pp. 771–780, doi: https://doi.org/10.1016/j.wear.2011.01.030