The Study of Conditions for the Formation of an Adsorption Monolayer in the Linear Frictional Contact on Friction Surfaces Using a Non-Abrasive Lubricant

The science of friction has developed significantly in recent decades. The processes of friction and wear greatly depend on the unit design, selection of wear resistant materials and efficient lubricants for them, as well as the mechanism operating conditions. Currently, application of a lubricant is considered one of the most common and effective ways to ensure reliability and durability of the contact parts of machinery. Of particular interest, according to the authors, is the interaction between two elastic bodies operating at high (p_avg > 200 MPa) normal and tangential contact stresses, with allowance for the presence of the lubricant in the contact area. Therefore, experimental studies where the effects of the lubricant supply modes on the nature of the contact interaction in the friction pair and its wear resistance can be determined most accurately (without additional external influencing factors) are very relevant.

References

[1] Polukhin P.I., Nikolaev V.A., Polukhin V.P. Kontaktnoe vzaimodeistvie metalla i instrumenta pri prokatke [Contact interaction of metal and the tool during rolling]. Moscow, Metallurgiia publ., 1974. 200 p.

[2] Platov S.I., Dema R.R., Zubareva M.V., Iachikov I.M. Issledovanie teplovogo sostoianiia prokatnykh valkov s tsel’iu uluchsheniia temperaturnykh uslovii ikh ekspluatatsii [The study of the thermal state of rolls with the purpose of improving temperature conditions]. Modelirovanie i razvitie protsessov OMD [Modeling and development processes of metal forming]. 2011, no. 1, pp. 25–30.

[3] Vorozhishchev A.N., Dema R.R. Upravlenie temperaturnym rezhimom raboty valkov shirokopolosnogo stana goriachei prokatki [Thermal management of the work of hot rolling mill rolls broadband]. Nauchnyi al’manakh [Science almanac]. 2016, no. 1–1(15), pp. 399–403.

[4] Lukienko L.V., Safonov B.P., Lysiuk A.Ia. Laboratornyi praktikum po kursu «Osnovy treniia i iznashivaniia elementov tribomekhanicheskikh sistem oborudovaniia» [Laboratory workshop on the course «Fundamentals of friction and wear of elements in tribomechanical systems»]. Novomoskovsk, Rossiiskii khimiko-tekhnologicheskii universitet im. D.I. Mendeleeva Novomoskovskii institute publ., 2000. 25 p.

[5] Bakli D. Poverkhnostnye iavleniia pri adgezii i friktsionnom vzaimodeistvii [Surface phenomena during adhesion and friction interaction]. Moscow, Mashinostroenie publ., 1986. 360 p.

[6] Malysheva V.I. Analiz vzaimosviazi plotnosti dislokatsii s plasticheskoi deformatsiei poverkhnostnogo sloia pri obychnom ul’trazvukovom almaznom vyglazhivanii [The analysis of interrelation of density of dispositions with plastic deformation of the blanket at usual and ultrasonic superficial plastic deformation]. Vektor nauki TGU [Vector science TSU]. 2009, no. 6, pp. 7–11.

[7] Bobrovskii I.N. Tekhnologiia obrabotki detalei poverkhnostno-plasticheskim deformirovaniem bez primeneniia smazochno-okhlazhdaiushchikh tekhnicheskikh sredstv [Technology of processing of details by surface plastic deformation without the use of lubricating-cooling technological means]. Samarskii nauchnyi tsentr RAN publ., 2012. 142 p.

[8] Kamble P.S., Jadhav V.S. Experimental study of Roller burnishing process on plain carrier of planetary type gear box. Maharashtra, India, 2012. 52 p.

[9] Ghodake A.P., Rakhade R.D., Maheshwari A.S. Effect of burnishing process on behavior of engineering materials. Nasik, India, 2011. 65 p.

[10] Gulhane U.D., Mishra S.B., Mishra P.K. Enhancement of surface roughness of 316L stainless steel and Ti-6Al-4V using low plasticity burnishing. Allahabad, India, 2011. 30 p.

[11] Bouden F.F., Teibor D. Trenie i smazka [Friction and lubrication]. Moscow, Mashgiz publ., 1960. 151 p.

[12] Trenie, iznashivanie i smazka. Spravochnik [Friction, wear and lubrication. Reference]. B. 1. Ed. Kragel’skii I.V., Alisin V.V. Moscow, Mashinostroenie publ., 1978. pp. 46–57.

[13] Trenie, iznos i smazka (tribologiia i tribotekhnika) [Friction, wear and lubrication (tribology and triboengineering)]. Ed. Chichinadze A.V. Moscow, Mashinostroenie publ., 2003. 576 p.

[14] Dema R.R., Kharchenko M.V., Gorbunov A.A. Teoreticheskoe issledovanie vliianiia rezhimov podachi smazochnogo materiala na izmenenie energozatrat pri goriachei prokatke na stane 2000 OAO «Magnitogorskii metallurgicheskii kombinat» [Theoretical investigtion of lubricant supply conditions’ effect on energy power consumption change when hot rolling on mill 2000 at JSC «Magnitogorskiy metallurgical plant»]. Proizvodstvo prokata [Rolled Products Manufacturing]. 2013, no. 2, pp. 11–13.

[15] Platov S.I., Amirov R.N., Dema R.R., Iaroslavtsev A.V., Kazakov I.V. Matematicheskoe modelirovanie protsessa iznashivaniia rabochikh valkov kleti kvarto pri podache smazochnogo materiala. Gornyi zhurnal. Chernye metally [Stahl und Eisen]. 2012, vol. 3, spec. joint issue dedicated to the anniversary of OJSC «MMK», pp. 54–57.

[16] Kharchenko M.V., Pelymskaia I.S. Otsenka effektivnosti protsessa goriachei chistovoi prokatki s ispol’zovaniem sistemy podachi tekhnologicheskoi smazki [Evaluation of efficiency of process of hot finish rolling with the use of the feed system of the technological lubricant]. Chernaia metallurgiia [Ferrous metallurgy]. 2013, no. 11, pp. 46–50.

[17] Amirov R.N., Dema R.R., Platov S.I., Martynova U.D., Akhmetova K.K. Issledovanie i otsenka zagruzhennosti glavnykh privodov nepreryvnoi gruppy kletei stana 2000 goriachei prokatki v zavisimosti ot sortamenta vypuskaemoi produktsii [Study and evaluation of workload of main drives of continuous stands’ group of 2000 hot rolling mill, depending on product mix]. Proizvodstvo prokata [Rolled Products Manufacturing]. 2014, no. 2, pp. 13–16.

[18] Kharchenko M.V., Dema R.R., Iaroslavtsev A.V. Razrabotka tekhnologii podachi smazki pri goriachei prokatke na opornye valki dlia proizvodstva vysokoprochnykh marok stalei [Development of technology of lubrication during hot rolling on the supporting rolls for the production of high-strength steels.]. Aktual’nye problemy sovremennoi nauki, tekhniki i obrazovaniia: sb. nauch. tr. [Actual problems of modern science, technology and education: collection of scientific papers]. Magnitogorsk, Magnit. gos. tekhn. un-t. im. G.I. Nosova publ., 2010, vol. 1, no. 1, pp. 307–310.

[19] Grudev A.P. Vneshnee trenie pri prokatke [External friction during rolling]. Moscow, Metallurgiia publ., 1973. 288 p.

[20] Kneppe G., Rozenthal D. Hot strip rolling technology. Tasks for the new century. MPT International, 1998, no. 3 (22), pp. 56–58, 60, 62, 64, 66, 67.