Effect of the Friction Factor on Forming of Tubular Billets when Combined Swaging and Expanding Operations
Authors: Solaiman A.A., Shubin I.N. | Published: 19.09.2013 |
Published in issue: #6(639)/2013 | |
Category: Technology and Process Machines | |
Keywords: swaging, expanding, combined operation, tubular billet, friction factor, forming, deformation, simulation, QFORM |
The modeling of combined swaging and expanding operations by the program QFORM is done. Tubular billet deformations (thickness, meridional, tangential and height variations) performed by swaging and expanding operations in one die were experimentally investigated. There were set specific deformation values by varying the friction factor on the die and punch. It is proved that with combined swaging and expanding operations of tubular billets it is possible to get a pipe adapter with a high coefficient of forming. Increase of friction factor in the field of expanding leads to the increase of meridional compressive stress and to thinning of the tubular billet walls.
References
[1] Averkiev Iu.A. , Antonov E.A. , Belov E.A. Kovka i shtampovka: spravochnik. Listovaia shtampovka [Forging and Stamping. Reference. Stamping]. Ed. Iakovlev S.S. Moscow, vol. 4. Mashinostroenie publ., 2010. 732 p.
[2] Romanovskii V. Р. Spravochnik po kholodnoi shtampovke [Reference cold forming] . 6-th edi t ion, Leningrad, Mashinostroenie publ., 1979. 520 p.
[3] Popov E.A. Ispol’zovanie trubnoi zagotovki vmesto listovoi [Use billets instead leaf]. Novye protsessy obrabotki metallov davleniem [New processes of metal forming]. Moscow, Akademiia nauk SSSR publ., 1962, pp. 144–150.
[4] Merkulov V.I. Puti povysheniia effektivnosti protsessov deformirovaniia listovykh, profil’nykh i trubnykh zagotovok [How to improve the processes of deformation of sheet, profile and billets]. Kuznechno-shtampovochnoe proizvodstvo [Forging and stamping production]. 2000, no. 2, pp. 28–30.
[5] Gorbunov M.N. Shtampovka detalei iz trubchatykh zagotovok [Stamping parts of tubular billets]. Moscow, Mashgiz publ., 1960. 190 p.
[6] Popov E.A. Osnovy teorii listovoi shtampovki [Fundamentals of the theory of stamping]. Moscow, Mashinostroenie publ., 1968. 283 p.
[7] Popov E.A., Kovalev V.G., Shubin I.N. Tekhnologiia i avtomatizatsiia listovoi shtampovki [Technology and automation of stamping]. Moscow, MSTU named after N.E. Bauman publ., 2000. 480 p.