Tool Materials for Turning Machine-Building Stainless Steel 09Kh17N7Yu
Authors: Mokritskiy B.Y., Sitamov E.S. | Published: 29.12.2020 |
Published in issue: #1(730)/2021 | |
Category: Mechanical Engineering and Machine Science | Chapter: Technology and Equipment for Mechanical and Physico-Technical Processing | |
Keywords: tool wear, instrumental materials, cutting mode |
Hard-to-process specialized stainless steel grade 09Kh17N7Yu has become widely used in various fields of mechanical engineering due to its unique performance properties. The existing recommendations for its processing are outdated and do not meet modern requirements for the performance of metal-cutting tools. This necessitated the need to develop recommendations for modern high-performance machine tools. The paper presents methods of solving this problem based on the example of turning by typical domestic replaceable hard-alloyed cutting plates. Relationships between the tool wear and the operating time were obtained. Design solutions for tool materials to be used under specified operating conditions were developed. A significant outcome of the paper was the use of simulation modeling in the Deform software environment, which allowed the authors to develop new coatings for the hard alloy VK8, which provided a significant (up to 3 times) increase in tool life. Using modelling, it was also possible to design new tool materials for new or expected operating conditions. The following main criteria sufficient for modeling were identified: tool wear, temperature in the cutting zone, stresses in the tool material and deformation of the tool material. The results obtained can be used as the basis for the so-called data bank, which can be used in production enterprises.
References
[1] Mokritskiy B.Ya., Sitamov E.S., Serebrennikova A.G. Povysheniye rabotosposobnosti tverdosplavnogo rezhushchego instrumenta za schet naneseniya pokrytiy Improving carbide cutting tool performance through coating. Proceedings of ISTU, 2019, vol. 23, no. 2, pp. 246–251 (in Russ.), doi: http://dx.doi.org/10.21285/1814-3520-2019-2-246-251
[2] Sitamov E.S., Mokritskiy B.Ya., Shakirova O.G. Estimation of wear-resistance of the meldomed tools while processing stainless steel. Uchenyye zapiski Komsomol’’skogo-na-Amure gosudarstvennogo tekhnicheskogo universiteta, 2019, no. 3–1(39), pp. 109–112 (in Russ.).
[3] Sitamov E.S., Mokritskiy B.Ya. Results of comparative investigation of wear-resistance of meldomed tools for stainless steel processing. Metalloobrabotka, 2018, no. 4(106), pp. 7–13 (in Russ.).
[4] Mokritskiy B.Ya., Sitamov E.S., Mokritskaya E.B. A comparative study of the efficiency of carbide cutting tool when machining parts made of stainless steel. Problemy mashinostroyeniya i avtomatizatsii, 2018, no. 4, pp. 76–79 (in Russ.).
[5] Vasil’’yev E.V., Popov A.Yu., Bugay I.A., Nazarov P.V. Special axial cutting tool for processing composite materials. STIN, 2015, no. 4, pp. 9–11 (in Russ.).
[6] Vereshchagin V.Yu., Mokritskiy B.Ya., Vereshchagina A.S. Composite shank cutter test results evaluation. Uchenyye zapiski Komsomol’’skogo-na-Amure gosudarstvennogo tekhnicheskogo universiteta, 2016, no. 3(27), pp. 53–56 (in Russ.).
[7] Vereshchaka A.S., Dachayeva A.V., Anikeyev A.I. Working capacity enhancement of cutting tools in terms of machining of difficult-to-cut materials by complex application of wear-resistant coating and hard alloy. Izvestiya MGTU “MAMI”, 2010, no. 1(9), pp. 99–106 (in Russ.).
[8] Grigor’’yev S.N. Metody povysheniya stoykosti rezhushchego instrumenta [Methods for improving the durability of cutting tools]. Moscow, Mashinostroyeniye publ., 2011. 368 p.
[9] Evdokimov D.E., Skuratov D.L., Fedorov D.G. Effect of cutting tool wear on the heat flux distribution density during end milling of titanium alloy OT4. STIN, 2015, no. 9, pp. 26–30 (in Russ.).
[10] Elkin M.S. Issledovaniye vliyaniya iznosostoykikh pokrytiy rezhushchego instrumenta na parametry kachestva obrabotannoy poverkhnosti pri frezerovanii kontsevymi frezami lopatok i monokoles. Kand. Diss. [Investigation of the influence of wear-resistant coatings of cutting tools on the quality parameters of the treated surface when milling blades and monowheels with end mills. Cand. Diss.]. Rybinsk, 2015. 205 p.
[11] Kurochkin A.V. Povysheniye rabotosposobnosti monolitnykh tverdosplavnykh kontsevykh frez putem optimizatsii arkhitektury mnogosloynykh nanostrukturirovannykh iznosostoykikh pokrytiy. Avtoref. Kand. Diss. [Improving the performance of monolithic carbide end mills by optimizing the architecture of multi-layer nanostructured wear-resistant coatings. Abstract Cand. Diss.]. Rybinsk, 2012. 16 p.
[12] Tabakov V.P., Chikhranov A.V. Improving the performance of hard-alloy tools by selecting rational parameters of the wear-resistant coating composition. STIN, 2016, no. 3, pp. 14–18 (in Russ.).
[13] Tabakov V.P., Smirnov M.Yu., Tsirkin A.V., Chikhranov A.V. The mathematical description of cracking processes in wearproof coatings of the cutting tool. Uprochnyayushchiye tekhnologii i pokrytiya, 2007, no. 6, pp. 48–51 (in Russ.).
[14] Grigoriev S., Melnik Y., Metel A. Broad fast neutral molecule beam sources for industrial-scale beam-assisted deposition. Surface and Coatings Technology, 2002, vol. 156(1–3). pp. 44–49, doi: 10.1016/S0257-8972(02)00071-3
[15] Dzieyk B. Advances in machining technology through multi-layer Hrtmetallbeschichtung. Technical Central sheet for practical metal coating, 1994, vol. 68, no. 6, 2, 4, pp. 199–202.
[16] Horlin H.A. TiC coated cemented carbides — their introduction and impact on metal cutting. Product Engineering, 1971, vol. 50, no. 4, no. 5, pp. 153–159.
[17] Odinokov V.I., Dmitriev E.A., Evstigneev A.I. Simulation of molten metal pouring into the continuous casting machine mold. Materials today-proceedings, 2019, vol. 19, pp. 2274–2277, doi: 10.1016/j.matpr.2019.07.596