Ultrasonic Welding by Pressing into Constant and Variable Gaps in Rigid Plastic Products
Authors: Volkov S.S., Nerovnyy V.M., Bigus G.A. | Published: 23.09.2019 |
Published in issue: #9(714)/2019 | |
Category: Mechanical Engineering and Machine Science | Chapter: Welding, Allied Processes and Technologies | |
Keywords: multielement products, ultrasonic molding, technological gap, waveguide oscillation amplitude, welding static pressure, connecting element |
A technique and a tool for ultrasonic welding by pressing a connecting element into a constant gap is proposed. The welded joints of plates arranged parallel to each other prove to be consistent in terms of strength and transparency. It is established that the coefficient of concentration of energy released per unit of volume of the parts being welded greatly depends on the contact area between them. When designing a welded seam, it is necessary to ensure edge preparation to reduce the contact area between the welded parts. In the case of a V-shaped protrusion in the design, the angle at its top should be approaching 90. The optimal technological parameters for ultrasonic welding by pressing into a constant gap are determined.
References
[1] Volkov S.S. Svarka i skleivaniye polimernykh materialov [Welding and bonding of polymeric materials]. Moscow, Khimiya publ., 2001. 376 p.
[2] Volkov S.S. Ultrasonic butt welding of rigid plastics. Welding International, 2011, no. 9, pp. 15–20 (in Russ.).
[3] Volkov S.S. The effect of edge cutting on the weldability of plastics in ultrasonic welding. Welding International, 2013, no. 4, pp. 24–27 (in Russ.).
[4] Volkov S.S. Technological capabilities of caprolon ultrasonic welding. Welding International, 2008, no. 8, pp. 29–35 (in Russ.).
[5] Volkov S.S. Ultrasonic weld of the rounded products from the polyamide 610. Welding International, 2010, no. 8, pp. 42–46 (in Russ.).
[6] Volkov S.S., Shestel L.A., Sokolov V.A. Ultrasonic welding of polyamide sealing gaskets using infrared radiation. Welding International, 2016, vol. 30(2), pp. 150–154, doi: 10.1080/ 09507116.2015.1036535
[7] Volkov S.S. Effect of dimensions of the gap between the edges on the strength of ultrasound welded joints rigid plastics. Welding International, 2003, vol. 17(6), pp. 482–486, doi: 10.1533/wint.2003.3154
[8] Volkov S.S. Ultrasound welding of brush elements. Welding International, 2012, vol. 26(10), pp. 796–799, doi: 10.1080/09507116.2011.653164
[9] Volkov S.S. Using piezoelectric oscillating system for welding synthetic fabrics. Welding International, 2013, vol. 27(7), pp. 720–724, doi: 10.1080/09507116.2012.753281
[10] Tager A.A. Fiziko-khimiya polimerov [Physical chemistry of polymers]. Moscow, Nauchnyy mir publ., 2007. 576 p.
[11] Maslov B.G., Vybornov A.P. Proizvodstvo svarnykh konstruktsiy [Production of welded structures]. Moscow, Akademiya publ., 2015. 288 p.
[12] Fomenko A.F., Volkov S.S. Ultrasound welding of polymer multilayered film materials. Welding International, 2010, vol. 15(7), pp. 583–584, doi: 10.1080/09507110109549409
[13] Volkov S.S. Ultrasonic cutting with simultaneo Ultrasonic cutting with simultaneous welding of plastic componentsus welding of plastic components. Welding International, 2012, vol. 26(4), pp. 322–324, doi: 10.1080/09507116.2011.606161