Technological parameters influence on the welded joint quality in electron beam welding of the aluminum alloy micro-seams
Authors: Zimakov A.E. | Published: 06.05.2025 |
Published in issue: #5(782)/2025 | |
Category: Mechanical Engineering and Machine Science | Chapter: Welding, Allied Processes and Technologies | |
Keywords: electron beam welding, oxide inclusions, part preparation, seam defects elimination, vacuum joints |
Welded joints made of the aluminum alloys are characterized by presence of the oxide film inclusions, lack of fusion, faulty fusion and irregular weld seam shape. The paper provides options of the technological methods to eliminate the removable defects by changing the equipment design. Scientific and technical literature mainly proposes methods for eliminating oxides in the welding seams made by the arc welding or for samples with the thickness of more than 1 mm. This defect is irreparable for the considered thin-walled joint with the thickness of less than 1 mm. To eliminate oxide inclusions in the welding seam, the paper proposes to carry out preparation and welding operations in one ultra-high-vacuum cluster machine.
EDN: OLOCNS, https://elibrary/olocns
References
[1] Mironov A.A. A model for determining the fatigue-strength reduction factor of defects in welds joints. Trudy NGTU im. R.E. Alekseeva, 2012, no. 1, pp. 169–176. (In Russ.).
[2] Pryakhin E.I., Sharonov N.I. Development of the traction electric drive of the trolley transportation for the open-cast mining works. Zapiski Gornogo instituta [Journal of Mining Institute], 2018, vol. 174, pp. 84–91. (In Russ.).
[3] Paton B.E., ed. Elektronno-luchevaya svarka [Electron-beam welding]. Kiev, Naukova Dumka Publ., 1987. 255 p. (In Russ.).
[4] Nerovnyy V.M., ed. Teoriya svarochnykh protsessov [Theory of welding processes]. Moscow, Bauman MSTU Publ., 2016. 702 p. (In Russ.).
[5] Fedoseeva E.M., Olshanskaya T.V., Prokhorov P.V. Metallographic investigations of welded joints of aluminium alloy of Al-Mg-Li system, subjected to thermal vacuum treatment. Vestnik PNIPU. Mashinostroenie, materialovedenie [Bulletin PNRPU. Mechanical Engineering, Materials Science], 2020, no. 1, pp. 40–53. (In Russ.).
[6] Ulanov M.A., Platonov O.A. [Features of electron beam welding technology in rocket engineering]. Aktualnye problemy aviatsii i kosmonavtiki. Sb. mat. VIII mezhd. nauch.-prakt. konf. T. 1 [Actual Problems of Aviation and Cosmonautics. Proc. VIII Int. Sci.-Pract. Conf. Vol. 1]. Krasnoyarsk, SibGU im. akademika M.F. Reshetneva Publ., 2022, pp. 154–157. (In Russ.).
[7] Chukin G.D. Stroenie oksida alyuminiya i katalizatorov gidroobesserivaniya. Mekhanizmy reaktsiy [Structure of aluminum oxide and hydrodesulfurization catalysts. Mechanisms of reactions]. Moscow, Tipografiya Paladin Publ., OOO Printa Publ., 2010. 288 p. (In Russ.).
[8] Lan N., Teruo H., Zakharov D.N. Atomic-scale insights into the oxidation of aluminum. ACS Appl. Mater. Interfaces, 2018, vol. 10, no. 3, pp. 2230–2235, doi: https://doi.org/10.1021/acsami.7b17224
[9] Makhsudova M.S., Ganiev I.N., Norova M.T. et al. Kinetik of oxydation of solid allows of Al-Mg-Ca system. Doklady Akademii nauk respubliki Tadzhikistan, 2007, vol. 50, no. 7, pp. 613–617. (In Russ.).
[10] Ovchinnikov V.V., Lopatkin A.I. Sovremennye tekhnologii svarki plavleniem alyuminievykh splavov [Modern technologies of fusion welding for aluminum alloys]. Moscow, Vologda, Infra-Inzheneriya Publ., 2020. 372 p. (In Russ.).
[11] Davis J.R. Aluminum and aluminum alloys. ASM, 1993. 784 p.
[12] Yampolskiy A.M. Travlenie metallov [Metal etching]. Moscow, Metallurgiya Publ., 1980. 168 p. (In Russ.).
[13] Ashkhotov O.G., Ashkhotova I.B., Krymshokalova D.A. Oxidation of polycrystalline aluminium in ultrahigh vacuum. Izvestiya vuzov. Severo-Kavkazskiy region. Ser. Estestvennye nauki [Bulletin of Higher Educational Institutions. North Caucasus Region. Natural Sciences], 2014, no. 2, pp. 32–34. (In Russ.).
[14] Karakozov E.S., Kharlamov B.A., Ravich A.M. et al. Mechanism of joint formation between AMz alloy and corundum ceramics at diffusion welding. Svarochnoe proizvodstvo, 1987, no. 12, pp. 33–36. (In Russ.).
[15] Musin R.A., Konyushkov G.V. Soedinenie metallov s keramicheskimi materialami [Connection of metals with ceramic materials]. Moscow, Mashinostroenie Publ., 1991. 222 p. (In Russ.).