Methods for Life-Extension and Increase of Reliability of Lubrication Systems in Internal Combustion Engines Used in Ground Transportation
Authors: Altunin V.A., Altunin K.V., Aliev I.N., Shchigolev A.A., Platonov E.N. | Published: 29.10.2015 |
Published in issue: #10(667)/2015 | |
Category: Technology and Process Machines | |
Keywords: lubricant channels, filters, nozzles, deposit formation, gas turbine engines, service life, reliability, economic feasibility |
The article describes problems in lubrication systems of piston and gas turbine internal combustion engines used in ground transportation. One of the main problems is associated with deposit formation in the lubricant input and output channels, and in the lubricant nozzles that causes premature engine failure. The existing methods to counter this negative process are investigated: deposit removal, growth curbing and deposit prevention. New methods of deposit control are proposed, without electrostatic fields, with electrostatic fields, and hybrid. An algorithm is developed that takes into account the deposit formation process and its control methods when designing, calculating, manufacturing and operating new lubrication systems for future engines with enhanced characteristics. New methods to start the engine in extreme climate and other conditions have been developed. Based on the analysis of scientific, technical and patented literature, and the results of experimental investigations, new methods have been developed to extend service life and increase reliability of engine lubrication systems for ground transportation.
References
[1] Dvigateli vnutrennego sgoraniia: ustroistvo i rabota porshnevykh i kombinirovannykh dvigatelei [Internal combustion engines: structure and operation of reciprocating engines and combined]. Ed. Orlin A.S., Kruglov M.G. Moscow, Mashinostroenie publ., 1990. 228 p.
[2] Agafonov A.N., Saidanov V.O., Gudz’ V.N. Kombinirovannye energoustanovki ob"ektov maloi energetiki [Combined power plants of small power]. Sankt-Peterburg, SPbGPU publ., 2005. 262 p.
[3] Ventsel’ S.V. Primenenie smazochnykh masel v dvigateliakh vnutrennego sgoraniia [The use of lubricating oils for internal combustion engines]. Moscow, Khimiia publ., 1979. 238 p.
[4] Kavtaradze R.Z. Lokal’nyi teploobmen v porshnevykh dvigateliakh [The local heat transfer in piston engines]. Moscow, Bauman Press, 2001. 592 p.
[5] Kostochkin V.V. Nadezhnost’ aviatsionnykh dvigatelei i silovykh ustanovok [Reliability of aircraft engines and power units]. Moscow, Mashinostroenie publ., 1988. 272 p.
[6] Inzhenernye osnovy aviatsionnoi khimmotologii [Engineering bases aviation Chemmotology]. Ed. Ianovskii L.S. Kazan’, KFU publ., 2005. 714 p.
[7] Goriuche-smazochnye materialy dlia aviatsionnykh dvigatelei [Fuels and lubricants for aircraft engines]. Ed. Ianovskii L.S. Kazan’, Master Lain publ., 2002. 400 p.
[8] Kuz’min N.A., Zelentsov V.V., Krupa V.V. Teplovoe sostoianie, iznashivanie i otlozheniia v DVS [Thermal state, wear and deposits in the engine]. Izvestiia Tul’skogo gosudarstvennogo universiteta [Proceedings of the TSU]. 2001, iss. 5, pp. 58–61.
[9] Kuz’min N.A., Zelentsov V.V., Donato I.O. Issledovanie otlozhenii v avtomobil’nykh dvigateliakh [Research of Adjournment in Automobile Engines]. Trudy Nizhegorodskogo gos. tekhnich. un-ta im. R.E. Alekseeva [Transactions of Nizhny Novgorod state technical university n.a. R.Y. Alekseev]. 2010, no. 2(81), pp. 156–165.
[10] Lazarev E.A. Povyshenie effektivnosti okhlazhdeniia dnishcha porshnia dizelia preobrazovaniem formy i kharaktera dvizheniia strui okhlazhdaiushchego masla [Efficiency Upgrading of Cooling of a Piston Top of a Diesel Engine By Means of Shape Transformation And Movement Character of a Cooling Oil Jet]. Vestnik Iuzhno-Ural’skogo gosudarstvennogo universiteta. Seriia: Мashinostroenie [Bulletin of the South Ural State University. Ser. Mechanical engineering industry]. 2008, no. 23(123), pp. 60–63.
[11] Somov V.A. Smazka mashin i mekhanizmov. Osobennosti smazki detalei dizelei [Grease and machinery. Features lubricating parts of diesel engines]. Trenie, iznos, smazka [Friction, wear, lubrication]. 2009, vol. 11, no. 1, pp. 17–25.
[12] Bol’shakov G.F. Fiziko-khimicheskie osnovy primeneniia topliv i masel: Teoreticheskie aspekty khimmotologii [Physico-chemical basis for the use of fuels and oils: Theoretical aspects Chemmotology]. Novosibirsk, Nauka publ., 1987. 209 p.
[13] Bunakov B.M., Pervushin A.N., Smirnov K.Iu. Motornye avtomobil’nye masla. Sostoianie i puti povysheniia ikh kachestva [Motor Car oils. Condition and ways of improving their quality]. Avtomobil’naia promyshlennost’ [Automotive industry]. 2008, no. 10, pp. 28–30.
[14] Grigor’ev M.A., Bunakov B.M., Doletskii V.A. Kachestvo motornogo masla i nadezhnost’ dvigatelei [The quality of the engine oil and engine reliability]. Moscow, Standart publ., 1981. 232 p.
[15] Gureev V.M., Druzhinin A.M., Gel’manov R.R. Scale formation and life of internal combustion engines. Russian Engineering Research, 2009, vol. 29, no. 1, pp. 26–28.
[16] Nigmatullin R.G., Nigmatullin V.R., Nigmatullin I.R. Diagnostika dvigatelia vnutrennego sgoraniia po analizu motornogo masla [Diagnosis of an internal combustion engine to analyze engine oil]. Ufa, GUP RB «Ufimskii poligrafkombinat» publ., 2011. 297 p.
[17] Altunin V.A., Shchigolev A.A., Iusupov A.A. Povyshenie nadezhnosti sistem smazki porshnevykh dvigatelei vnutrennego sgoraniia [Improving the reliability of the lubrication of the piston engine]. Materialy dokladov Mezhdunarodnoi nauchno-prakticheskoi konferentsii «Problemy i perspektivy razvitiia dvigatelestroeniia» [Proceedings of the International scientific and practical conference «Problems and prospects of the engine»]. Samara, 25–27 June 2014. SGAU im. akad. S.P. Koroleva publ., 2014, pt. 1, p. 157.
[18] Altunin V.A., Ianovskaia M.L., Shchigolev A.A., Monda V.A., Demidenko V.P. Sposob zapravki vozdushnykh ballonov zapuska dizel’nykh dvigatelei vozdukhom [A method of filling air tanks air start diesel engines]. Patent RF, no. 2541022, 2015.
[19] Altunin V.A., Ianovskaia M.L., Shchigolev A.A., Monda V.A., Demidenko V.P. Pul’t upravleniia i kontrolia za rabotoi s"emnoi rubashki okhlazhdeniia artilleriiskogo stvola [Control and monitor the performance of removable cooling jacket artillery barrel]. Patent RF, no. 2541570, 2015.
[20] Aliev I.N., Mil’vidskii A.R. Deformation of the surface of a conducting liquid under the action of a pulse of a strong field. Journal of Engineering Physics and Thermophysics, 2004, vol. 77, no. 1, pp. 161–162.